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the premium scanning standard

the premium scanning standard

the premium scanning standard

Product catalog summary
Overview
The excelliSCAN scan heads are designed to meet high-performance laser scanning requirements, offering dynamic and precise laser beam positioning. These systems enhance productivity and process accuracy through advanced design and control technologies.

Key Features
  • Innovative housing with improved thermal management and IP66 protection.
  • SCANahead control for maximizing scanner dynamics, increasing throughput and precision.
  • Compatibility with SCANmotionControl for optimized laser and scan system control.

Integration and Control
  • Available in three apertures: 14 mm, 20 mm, and 30 mm, with interlock protection for larger variants.
  • Easy integration into machine concepts with flexible electrical connection positioning and fast commissioning.

Innovative Housing Concept
  • Robust construction with efficient thermal management and water cooling for stability.
  • Separation of optics and electronics for enhanced performance.

Galvanometer Scanner Technology
  • Utilizes digital galvanometer scanners with 20-bit encoder technology for high accuracy and stability.
  • Ensures excellent contour fidelity for demanding scan jobs.

Control with RTC6
  • Features powerful DSP, FPGA, and expanded memory.
  • Spot Distance Control (SDC) for precise laser processing during acceleration and deceleration phases.

Advantages of SCANahead Control
  • Full utilization of galvo dynamics for increased throughput without tracking errors.
  • Fast marking of circles and optimized trajectory planning for precision.

Application Advantages
  • Significant reduction in turnaround times in additive manufacturing, enhancing productivity.
  • Improved accuracy and reduced process time with SCANahead control.

Technical Specifications
  • Repeatability, positioning resolution, and nonlinearity metrics provided for each aperture size.
  • Temperature and long-term drift specifications ensure stability.

Options & Variants
  • Standard coatings for various laser systems and objectives for different image field sizes.
  • Optional sensors and control boards/software for enhanced functionality.

Conclusion
The excelliSCAN systems offer advanced laser scanning capabilities with innovative control technologies, making them suitable for applications like micromachining, additive manufacturing, and laser cutting.
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Catalog excerpts

the premium scanning standard-1

the premium scanning standard excelliSCAN scan heads set new standards for the most With its high-end design, the excelliSCAN achieves an demanding laser scanning requirements. These high performance unprecedented level of performance in terms of dynamics and 2D scan systems offer highly dynamic and accurate positioning precision, resulting in a significant increase in productivity and of the laser beam in the working plane. process accuracy. Key features Typical applications • Innovative housing concept with improved thermal • Micromachining im^g^nt improved (IP66) and robustness • Additive manufacturing (3D printing) • SCANahead control: full utilization of scanner dynamics for • |_aser cutting higher throughput and precision • Ready for SCANmotionControl

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the premium scanning standard-2

Advantages SCANahead Control excelliSCAN systems are equipped with SCANahead control, which offers the following advantages: • Full utilization of galvo dynamics for increased throughput • No tracking error, even at high speeds • Fast marking of circles without necking effects dynAXISse Galvanometer Scanner The excelliSCAN is based on the latest generation galvanometer scanner technology, enabling excellent contour fidelity even for demanding scan jobs: • Digital galvanometer scanners with 20-bit encoder technology for highest positioning accuracy and long-term stability • Best linearity and...

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the premium scanning standard-3

SCANahead Principle of operation With SCANahead control, the excelliSCAN always reaches the set scan speed using the maximum acceleration of the galvos (i.e. in the minimum acceleration time ta). In contrast to scanners using conventional tracking error ts based control algorithms, which have a constant acceleration time regardless of the target speed, the excelliSCAN requires suitably generated control values. Conventional control SCANahead control The RTC6 with SCANahead functionality, generates control values for the excelliSCAN with automatically determined delays. Limiting the acceleration...

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the premium scanning standard-4

SCANahead Control Compared to Conventional Control Conventional Control Dynamics SCANahead Control • Acceleration time ta is constant • Scanner axis acceleration always at maximum • Dynamic potential of the galvanometer scanner not used efficiently at all times • Fully utilized galvo dynamics • No tracking error ts = 0 • Precise image field correction even at high speeds • Typically optimized for a single application • Only one tuning needed. Optimum performance across all applications • Several different tunings necessary, only possible in digital scan systems. Use of delays • Finite, constant...

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the premium scanning standard-5

Technical Drawings General layout (example excelliSCAN 30) Connections for cooling water Interlock connection* Connection for mirror air cooling Alternative connector position Beam entrance Beam exit

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the premium scanning standard-6

Dynamics excelliSCAN 14 excelliSCAN 20 excelliSCAN 30 Aperture [mm] 14 20 30 Tuning universal universal universal Typical speeds (1) Positioning, jump & shoot [m/s] Line scan / raster scan [m/s] Typical vector marking [m/s] Good writing quality [cps] High writing quality [cps] Positioning times (1) 1 mm jump width [ms] 0.28 0.40 0.44 (1) with F-Theta objective, f = 160 mm (2) this corresponds to an angular acceleration of 3.2-105 rad/s2 (3) this corresponds to an angular acceleration of 1.6-105 rad/s2 (4) this corresponds to an angular acceleration of 1.3-105 rad/s2 Further Specifications Optical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.