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intelliWELD II, intelliWELD

intelliWELD II, intelliWELD
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smart welding Designed for robot-assisted welding applications, intelliWELD 3D scan systems are capable of swiftly positioning the laser beam along 3D contours. While a robot guides the scan system along a part's contour, the intelliWELD quickly and accurately deflects and fine-positions the laser spot. Complex motions and time-wasting robot repositioning are avoided, thereby boosting speeds and cutting weld-to-weld positioning time down to a few milliseconds. Hence, beam source utilization climbs significantly, as does productivity. The intelliWELD system's compactness facilitates straightforward mounting onto industrial robots. Its optics are optimized for fiber-coupled disk or fiber lasers with powers up to 8 kW. The intelliWELD family includes a version with prefocus optics for vision-assisted applications (e.g. fillet welding with precise contour tracking), as well as the newly developed intelliWELD II with integrated zoom axis (particularly well-suited for overlap welding, its variable spot size enables flexible seam widths). intelliWELD scan systems use SCANLAB's fully digital iDRIVE technology, providing an integrated approach to laser and process safety. It allows real-time monitoring of all important scan head status parameters. And its integrated interlock signal facilitates software-independent integration of the scan system into safety circuits. Typical Applications: • Robot-assisted welding (remote welding) • 3D applications • Processing-on-the-fly Typical Industries: • Automotive • Mechanical engineering and metalworking • Aerospace industry

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Fiber adapter Variable collimator Dichroic mirror Focusing optics Galvanometer scanner Attachment provision for process monitoring 7 Variable camera tracking optics intelliWELD PR with prefocus – optimized for vision applications (e. g. fillet welding) • High transmission of Vis/NIR wavelengths – ideal for coaxial sensors, illumination and observation • No divergence between observation points and processing points (no chromatic aberration) • Wide scan angles possible – large image field • Extensive z-range – thanks to larger aspect ratio • High imaging quality – also usable with lasers of...

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System Features intelliWELD systems particularly excel in the following characteristics: • Robustness - sealed housing - encapsulated optical path - replaceable collimator protective window Fiber adapter Variable collimator Dichroic mirror F-Theta objective Galvanometer scanner Attachment provision for process monitoring 7 Variable camera tracking optics 8 Zoom - replaceable beam-exit protective window - fume protection module (optional) - water cooling of electronics, entrance aperture, beam exit plate/objective - internal air cooling of scan mirrors - flexible, adjustable cross jet...

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intelliWELD PR (with prefocus optic) intelliWELD II FT (with F-Theta objective) Focal length, collimator Limiting NA (half angle) Image ratio Focus diameter Max. image ratio with Zoom Focus diameter Fiber diameter Operating distance to protective window Image field size (z=0, elliptical) Image field size (z=0, rectangular) ca. (270 x 270) mm2 Focus range in z direction Zoom axis Equipped for fillet seam tracking Tracking camera port Double protective window beam exit Sensor beam-exit protective window Collimator protective window Flow sensor Teach-in module Common Specifications (all angles...

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