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intelliWELD® 30 FC

intelliWELD® 30 FC

intelliWELD® 30 FC

Product catalog summary
Overview: The intelliWELD® 30 FC is a 3D-scan system designed for robot-assisted welding applications. It efficiently positions the laser beam along 3D contours, reducing positioning times between spot welds to milliseconds and enhancing laser source utilization.
Design and Features: Despite its 30 mm aperture, the system is compact and easily mountable on welding robots. It is optimized for fiber-coupled disk or fiber lasers with powers up to 8 kW. The system incorporates SCANLAB’s iDRIVE® technology for real-time monitoring and safety, with an interlock signal for abnormal states.
Applications: The system is suitable for robot-assisted welding, 3D applications, and processing-on-the-fly.
Principle of Operation: The laser beam is delivered via a water-cooled collimator to moving deflection mirrors, focusing on the working plane. The collimator's optic dynamically adjusts the beam's divergence and focal length. A dual-pane protective window shields the scan objective from welding spatter.
Process Monitoring and Control: The system allows for process monitoring through decoupled light or radiation analysis. It supports advanced remote diagnostics and emergency stop triggers.
Specifications:
  • Wavelength: 1030 nm - 1090 nm
  • Focal length: 110 mm
  • Maximum laser power: 8000 W
  • Step response time: 1.2 ms to 11 ms
  • Processing speed: 4 rad/s
  • Positioning speed: 50 rad/s
  • Tracking error: 0.6 ms
  • Repeatability: < 22 µrad
  • Operating temperature: 25 °C ± 10 °C
  • Water requirements: 3 l/min at 20°C
Optical Configurations: The system offers various configurations with focal lengths of 460 mm and 330 mm, supporting image field sizes and focus ranges suitable for different applications.
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Catalog excerpts

intelliWELD® 30 FC-1

smart welding intelliWELD ® 30 FC Designed for robot-assisted welding applications, this 3D-scan system is capable of swiftly positioning the laser beam along 3D contours. While a robot guides the scan system along a part’s contour, the intelliWELD ® 30 FC quickly and accurately moves and fine-positions the laser spot. Complex robotic motions and fast robotic repositioning are thereby avoided, thus reducing positioning times between spot welds to a few milliseconds. The result is substantially enhanced utilization of the laser source. Despite its 30 mm aperture, the intelliWELD ® 30 FC occupies a remarkably small volume, making it easily mountable on welding robots, even in difficult-to-access locations. Its optics are optimized for fiber-coupled disk or fiber lasers with powers up to 8 kW. The intelliWELD ® 30 FC incorporates SCANLAB’s fully digital iDRIVE® technology, offering an integrated approach to laser and process safety. The iDRIVE® technology allows real time monitoring of all important scan head status parameters. A software-independent interlock signal indicates abnormal operational states. Typical Fields of Application: ð­ Robot-assisted welding (“remote welding”) ð­ 3D applications ð­ Processing-on-the-fly

 Open the catalog to page 1
intelliWELD® 30 FC-2

intelliWELD ® 30 FC Principle of Operation The laser beam is fiber delivered to the scan system’s water-cooled collimator and then directed to the scan system’s moving deflection mirrors. A scan objective at the system’s beam exit focuses the beam onto the working plane. The variable collimator’s optic is dynamically driven along the optical axis via the linAXIS ® linear axis, thereby altering the collimated laser beam’s divergence as well as the overall system’s focal length. A dual-pane protective window serves to protect the scan objective from welding spatter. The scan system is equipped...

 Open the catalog to page 2

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