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ATEX GENERAL CATALOGUE

ATEX GENERAL CATALOGUE
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ATEX GENERAL CATALOGUE

Product catalog summary
Company Overview
Scame, established during Italy's economic boom in the 1960s, has evolved into an international industrial group with around 800 employees across 18 subsidiaries. Headquartered in Parre, Bergamo, Scame operates globally with branches and distributors.
Global Presence
Scame has a significant presence in countries such as Italy, Argentina, Bulgaria, Brazil, Chile, China, Croatia, Czech Republic, France, India, Poland, Romania, Slovakia, Spain, UAE, United Kingdom, Uruguay, Ukraine, and Portugal.
Technical and Sales Support
Scame offers technical support through its information center, providing assistance on product technicalities, installation, and compliance with standards. Updates are available via their website and newsletters.
Product Series
The catalogue includes various product series like ADVANCE-GRP[GD], ISOLATORS-EX[GD], OPTIMA-EX[GD], UNION-EX, ZENITH-P, ADVANCE-GRP[EX], ALUBOX-EX, and ISOLATORS-EX, each designed for specific applications in explosive environments.
ATEX Directives Overview
ATEX refers to 'ATmosphere EXplosive', indicating environments with potential explosive atmospheres due to flammable gases, vapors, mists, or dusts. The European Union has established ATEX directives to ensure safety in such environments.
ATEX Directive 94/9/EC
This directive, effective since July 2003, applies to equipment used in explosive atmospheres, ensuring they meet essential safety requirements. It classifies products into groups and categories based on their intended use and protection level.
Product Classification
Products are divided into Group I (mining) and Group II (surface), with further categorization based on protection levels: M1, M2 for mining, and 1, 2, 3 for surface equipment.
Conformity Procedures
Conformity procedures vary by product category, with mandatory certification by ATEX Notified Bodies for categories 1 and 2. Category 3 allows for self-certification under certain conditions.
Marking and Identification
Products must have identification plates with CE marking, explosive protection symbols, and specific information about the type of protection and applicable environments.
Additional Information
The document provides detailed guidance on ATEX marking, including specific information for gas and dust protection, ambient temperature ranges, and additional safety conditions.
Technical Specifications and Standards
The document details technical specifications and standards for electrical equipment used in potentially explosive environments, focusing on the ADVANCE-GRP[GD] series of interlocked sockets. It outlines the classification of combustible dust, temperature classes, equipment protection levels, and relevant standards for gas and dust environments.
Combustible Dust Classification
Combustible dust is categorized into three groups: IIIA (fibres), IIIB (non-conductive dust), and IIIC (conductive dust).
Temperature Classes
The maximum temperature that electrical equipment can reach is classified into six temperature classes: T1 (450°C), T2 (300°C), T3 (200°C), T4 (130°C), T5 (100°C), and T6 (85°C).
Equipment Protection Levels (EPL)
Gas equipment protection levels are defined as Ga (very high, suited for zone 0), Gb (high, suited for zone 1), and Gc (increased, suited for zone 2).
Standards and Certifications
The document lists EN and IEC standards applicable to the construction and certification of electrical equipment for gas and dust environments, including EN 60079 and IEC 60079 series.
Product Series
The ADVANCE-GRP[GD] series includes interlocked sockets made from glass-fibre reinforced polyester, offering excellent resistance to chemical and atmospheric agents, impact, heat, and fire. The series is compliant with ATEX and IECEx certifications.
Technical Characteristics
The sockets are available in various sizes (16A, 32A, 63A, 125A) and are designed for use in zones 1/2 and 21/22. They feature high mechanical strength, low smoke emission, and no halogens.
Installation and Maintenance
The document provides guidelines for installing auxiliary contacts and specifies the torque requirements for terminals and earth contacts.
Special Features
The ADVANCE-GRP[GD] series is noted for its outstanding impact resistance, achieved through the use of SMC technology, and its suitability for extreme environmental conditions.
ZENITH-P Series Overview
The document provides technical specifications and configurations for the ZENITH-P Series LED lights and associated components, including metal and polyamide cable glands. It outlines the protection types, operating conditions, and various configurations available for different applications.
Technical Specifications
  • Ex Protection Type: Ex d e IIC T6 Gb, Ex t IIIC T80°C Db IP66
  • Operating Temperature Range: -30°C to +40°C
  • Maximum Current per Terminal: 13A or 9A depending on the model
  • Category of Use: AC12
  • Rated Voltage: 12-250VAC/VDC or 250AC
  • Dimensions: 122x120x90mm or 220x120x90mm
Preconfigured Versions
The document lists various preconfigured versions of push buttons and selector switches, each with specific codes and color options for LEDs and push buttons.
ATEX / IECEx Certification
The products are certified for use in potentially explosive atmospheres, with specific zones and protection types outlined.
Cable Glands
  • Metal Cable Glands: Available in RN and RAD versions for unarmoured and armoured cables, respectively. Made from materials like brass, nickel-plated brass, and stainless steel.
  • Polyamide Cable Glands: Available in various sizes and colors, with protection types Ex e II and Ex tb IIIC, and a protection degree of IP66/IP68.
Reference Standards
The document references IEC/EN standards for equipment protection in explosive atmospheres, including increased safety "e" and dust ignition protection "t".
Code Structure
The document provides a detailed code structure for identifying different components, including family code, type, size, thread, seal, and material.
ADVANCE-GRP[EX] Series Overview
The document provides technical specifications and guidelines for the installation and use of ADVANCE-GRP[EX] batteries and related electrical components, specifically designed for environments with potential explosion risks. It includes details on microswitch kits, junction boxes, plugs, and isolators, all compliant with ATEX standards.
Specifications
  • Microswitch Kit: Available for 16A, 32A, and 63A sockets with configurations of 1NO/1NC. Maximum of 1 kit for 16A-32A sockets and 2 kits for 63A sockets.
  • Junction Box Kit: Specifically for 63A with M50 cable gland available upon request.
  • Plugs: Rated for 16A, 32A, and 63A with voltage ranges from 100V to 690V and frequency of 50-60Hz. They are designed to be self-extinguishing and have a protection degree of IP66.
Standards and Compliance
  • Products are compliant with EN 60309-1 and EN 60309-2 for industrial plugs and sockets.
  • ATEX Directive 94/9/CE compliance for use in potentially explosive environments (Zone 21/22).
  • EN 60079-0 and EN 60079-31 standards for electrical apparatus in combustible dust environments.
Technical Features
  • Plugs: Made from thermoplastic, rated for impact resistance of 7J, and available in black RAL9011.
  • Isolators: Available in both aluminium and thermoplastic, with protection degrees of IP65 and IP66 respectively. Rated currents range from 20A to 63A.
  • Switch Disconnectors: Designed for general and emergency use, with rated currents of 20A, 32A, 40A, and 63A.
Environmental and Chemical Resistance
  • Components exhibit varying degrees of resistance to saline solutions, acids, bases, solvents, mineral oils, and UV rays.
  • Specific resistance details are provided for both aluminium and thermoplastic materials.
Installation and Usage Recommendations
  • Ensure proper torque settings for cable glands and clamps to maintain safety and compliance.
  • Do not open plugs when energized in explosive atmospheres.
  • Contact technical service for specific substance resistance queries.
See more

Catalog excerpts

ATEX GENERAL CATALOGUE-1

ATEX GENERAL C ATALOGUE

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ATEX GENERAL CATALOGUE-2

electrical solutions

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ATEX GENERAL CATALOGUE-3

Scame: a growing group IN LESS THAN FIFTY YEARS W E H A V E B U I LT A N INDUSTRIAL BUSINESS THAT HAS ALWAYS PRESERVED THE SPIRIT OF ITS ORIGINS

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ATEX GENERAL CATALOGUE-4

Scame was founded amidst the enthusiasm of the Italian economic boom of the 60's and has always pursued its reason for being in thriving by improving. Today it is an international industrial group of about 800 people employed in 18 subsidiary and associated companies operating under the parent company headquartered in Parre (Bergamo) in Alta Valle Seriana. Scame has a capillary presence throughout Italy with its own sales agencies and operates worldwide with branches and loyal distributors.

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ATEX GENERAL CATALOGUE-5

electrical solutions Parre (Bergamo) Czech Republic

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ATEX GENERAL CATALOGUE-7

Technical and sales service Spine e prese per uso domestico SEND AN E-MAIL TO THE ADDRESS [email protected] AND YOU’LL RECEIVE THE ANSWERS TO ALL YOUR QUESTIONS ABOUT TECHNICAL ASPECTS, INSTALLATION AND CONFORMITY STANDARDS .

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ATEX GENERAL CATALOGUE-8

The Scame technical information centre is able to promptly provide clear and complete answers to all your questions regarding the Scame products. The leading distributors of electrical material, with the support of our sales agencies and technical promoters, represent an additional capillary reference network. Information and updates can be found in the Info-point section of the internet site and in the newsletter sent periodically to the registered users.

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ATEX GENERAL CATALOGUE-9

ADVANCE-GRP[GD] Series page 18 OPTIMA-EX[GD] Series page 26 ISOLATORS-EX[GD] Series page 30 ZENITH-P Series page 36 UNION-EX Series page 54

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ATEX GENERAL CATALOGUE-10

ADVANCE-GRP[EX] Series page 80 OPTIMA-EX Series page 88 ISOLATORS-EX Series page 92 GAS&DUST ALUBOX-EX Series page 104

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ATEX GENERAL CATALOGUE-11

Guide to the ATEX directives 1. INTRODUCTION What is ATEX? “ATEX” is the acronym for “ATmosphere EXplosive”, i.e., explosive atmosphere. An explosive atmosphere is a mixture of flammable gases, vapours, mists or dusts with air, under specific atmospheric conditions in which, after ignition has occurred, combustion propagates to the flammable mixture. In order for a potentially explosive atmosphere to form, the flammable substances must be present in a certain concentration. If the concentration is too low (lean mixture) or too high (rich mixture), no explosion occurs; instead there is just a...

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ATEX GENERAL CATALOGUE-12

2. ATEX DIRECTIVE 94/9/EC: EQUIPMENT The ATEX Directive has been effective throughout the European Union since 1 July 2003, replacing the various existing national and European legislations regarding explosive atmospheres; after that date it has been possible to market only those products conforming to the directive and supplied with the ATEX CE marking and EC declaration of conformity. It applies to all the electrical and mechanical equipment intended for use in explosion hazard areas, ranking among the directives that allow free trade of the goods and define the essential safety requirements...

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ATEX GENERAL CATALOGUE-13

Guide to the ATEX directives MARKING The products must be equipped with the appropriate identification plate which must have, in addition to the CE marking, the specific marking of explosive protection (Epsilonx, in the hexagon) followed by the group (I or II) and category; for group II, the letter G is added for equipment for Gas while equipment for dust is identified by the letter D (Dust). In addition to the data required by the ATEX Directive, the plate must also indicate the type of protection as provided for by the standard and the information useful for correct identification and use of...

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ATEX GENERAL CATALOGUE-14

Conformity mark For categories 1 and 2 it must be followed by the number of the notified body (*) Specific marking of explosive protection Equipment group I: electrical equipment for mines II: electrical equipment for surface installations Product category 1 for category 1 2 for category 2 3 for category 3 Type of explosive atmosphere (*) Number (4-digit number) of the notified body responsible for ATEX company monitoring (for example: the number 0051 corresponds to IMQ, the number 0722 corresponds to CESI, etc.). Prefix of the types of protection for electrical equipment Type of protection applied...

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ATEX GENERAL CATALOGUE-15

Guide to the ATEX directives (follow) Temperature class = maximum temperature that the electrical equipment can reach Variants Temperature class (Group II): T1 = 450°C T2 = 300°C T3 = 200°C T4 = 130°C T5 = 100°C T6 = 85°C Gas equipment protection level (EPL): Ga: very high (suited for zone 0) Gb: high (suited for zone 1) Gc: increased (suited for zone 2) DUST (SPECIFIC INFORMATION) Type of production applied Types of protection for dust: - “ta”, “tb” or “tc”: protection by enclosure - “ia”, “ib” or “ic”: intrinsic safety protection - “ma”, “mb” o “mc”: protection with encapsulation - “px” or...

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ATEX GENERAL CATALOGUE-16

REFERENCE STANDARDS FOR ELECTRICAL EQUIPMENT The list below specifies the primary standards applicable for the construction and certification of the equipment, subdivided for gas and dust. General requirements Construction and testing of flameproof enclosures “d” for electrical equipment Electrical equipment, type of protection “p” Electrical equipment with type of protection “n” ELECTRICAL EQUIPMENT FOR DUST General requirements for equipment for use in atmospheres with the presence of gas and dust. Protection by means of intrinsic safety “i” Note: Always check the validity of the current standards...

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ATEX GENERAL CATALOGUE-17

1 ATEX-IECEx [ II 2 GD ] Zone 1 (Gb) Zone 2 (Gc) Zone 21 (Db) Zone 22 (Dc)

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ATEX GENERAL CATALOGUE-19

ADVANCE-GRP[GD] Series [ ATEX-IECEx ] II 2 GD SWITCHED INTERLOCKED SOCKET OUTLETS REFERENCE STANDARDS ATEX IECEx IEC/EN 60079-0 Electrical apparatus for use in the presence of combustible dust. ATEX IECEx ATEX IECEx Part 0: General requirements. IEC/EN 60079-1 Explosive Atmospheres. Part 1: equipment protection by flameproof enclosures “d IEC/EN 60079-31 Electrical apparatus for use in the presence of combustible dust. Part 31: Protection by enclosures 'tD'. ATEX IECEx VERSIONS WITH MECHANICAL INTERLOCK IEC/EN 60079-7 Explosive Atmospheres. Part 7: equipment protection by increased safety “e...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.