Lean Manufacturing Solutions
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LEAN MANUFACTURING SOLUTIONS

LEAN MANUFACTURING A MODERN COMPANY WITH A LONG HISTORY Scaglia INDEVA was founded in 1838 by the Scaglia family and remains in their ownership to the present day. It is the foundation stone of an important Industrial Group, which has now diversified into a wide range of commercial businesses worldwide. The headquarters is in Bergamo, Italy, and with subsidiaries in many countries. Since the late 1990s Scaglia INDEVA has been supplying Modular Systems suitable for Lean Manufacturing. INDEVA Lean System® is manufactured in Italy and Sweden, and offers a Complete range of components for...

LEAN MANUFACTURING FLEXIBLE ASSEMBLY LINES & PART VARIATION Managing part variation - from inventory to how we present it to the operator - is the biggest challenge that INDEVA face on a daily basis. Parts kitting ensures that operators get the right part at the right time at the right workstation. Example of sequencing of Gear stick. Thanks to optimum Ergonomics, several seconds are saved for the operator at each operation. During a single day we could save over 6000 seconds! In order to reduce lead time of development, INDEVA’s designers work directly on the shop floor. The actual process...

LEAN MANUFACTURING A WIDE RANGE OF SOLUTIONS SUPERMARKET Modular Custom Designed contribute to waste elimination. FLOW RACKS Save time, space & increases Work Flow Efficiency & Ergonomics. WORKSTATIONS Adjustable & Customizable to improve Ergonomics & Productivity. TUGGER CARTS Efficient Transport of Material WORK IN PROCESS CARTS Custom Designed to accommodate all components associated with sub-assembly processes. SHOOTER TROLLEYS Safely move Heavy loads from one Trolley to another by means of Gravity. KITTING TROLLEYS A wide Range of tailor made solutions. KIT BOXES From simple to...

A WIDE RANGE of solutions SUPERMARKET Modular custom Designed Supermarkets should be located near the supplying process to help maintain a Visual sense of customer usage and requirements. The different items in a supermarket have a FIFO Flow, specific location and are organized in the exact quantities in which they are needed. Adjustable to different configurations Easy to move to point of need Elimination of waste both in time & space Replaces use of lift trucks & eliminates related safety hazard.

A WIDE RANGE of solutions FIFO GRAVITY FLOW RACKS INDEVA’s wide range of Gravity Flow Rack allows us to Design and deliver the optimum solutions for each specific requirement. Saves time, space & labour. Provides high density storage. Shelves can be adjusted to meet product dimensions. Reduces loading and unloading congestion. Cost efficient.

A WIDE RANGE of solutions WORKSTATIONS INDEVA Lean System® allows you to Design Ergonomic Workstations to suit your production requirement. INDEVA offer a wide range of individual solutions which can be tailored precisely to your requirements. More flexible response to customers' needs Quicker quality feedback Less space required Reduction in inventory and intermediate storage Shorter processing times Increased productivity Better working environment Reduction in overall costs

A WIDE RANGE of solutions TUGGER CARTS Custom made Tugger Carts from INDEVA are efficient for transporting material Less Floor Congestion Reduced Wait Times

A WIDE RANGE of solutions WORK IN PROCESS CARTS INDEVA Lean System® is ideal for the Design & Assembly of Customized Material Handling Carts. Ergonomic presentation of parts Manufactured for specific needs

A WIDE RANGE of solutions SHOOTER TROLLEYS To safely move heavy loads from one trolley to another by means of gravity. Shooter trolleys made with INDEVA Lean System® allow the safe movement of heavy loads from one trolley to another or from one fixed structure to a cart. Significant reduction of health & safety hazards Significant improvement of production efficiency Enhancement of storage processes with the implementation of just-in-time parts supply. Line rack Shooter trolley

A WIDE RANGE of solutions KITTING TROLLEYS INDEVA Design & Manufacture kitting solutions. Using kitting as your main material feeding system reduces the time handlers & operators will look for certain parts or components due to all parts arriving within a kit. Elimination of “Search Time” Improved Organization on the Production Line Improved Logistic Management Sensitive parts Special part

A WIDE RANGE of solutions KIT BOXES A wide range of tailor-made storage and presentation solutions. From simple to complex, from small to large, we provide kit boxes to suit any manufacturing requirement. Using kit boxes is recommended for Lean Manufacturing. Elimination of “Search Time” Improved Organization on the Factory Floor Improved Logistic Management PEHD material

A WIDE RANGE of solutions DUNNAGE BAGS TROLLEYS Ideal for Automotive Assembly and Appliance manufacturing to safely transport lightweight components. The unique design of INDEVA’s Dunnage bags combines strength and versatility for handling sensitive parts. Possible access on one or two sides depending on the size of the products being transported. There is no limit to the types of configurations No dust or scratches on the parts, even during transport

SUPPLY OPTIONS SUPPLY OF ASSEMBLED STRUCTURES Once INDEVA’s 3D Drawing is approved, your order is Manufactured at INDEVA’s facility and, Delivered Direct to you Ready for Use. TURN-KEY SUPPLY WITH LEAN TECHNICIAN No need for pre-study, INDEVA assess your needs and Manufacture a Prototype. Solution for immediate use, with full flexibilty to alter after evaluation. Assembly process from parts to solutions 1

SUPPLY OPTIONS SUPPLY OF KITTED STRUCTURES Using 3D simulation our Engineers Design & Build a Prototype. After customer Approval & Acceptance, your order is Assembled at our Facility and Delivered directly to your location, Ready for Use. SUPPLY OF BULK COMPONENTS Who knows your need better than yourself? INDEVA® guarantee quick delivery of our wide range of components.