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Induction Heating Systems

Induction Heating Systems

Induction Heating Systems

Product catalog summary
Introduction
Induction heating systems, specifically Radyne wire processing lines, offer advanced technology for the spring wire processing industry. These systems combine efficient induction heating with a safe and environmentally friendly water quenching system to produce wire with consistent specifications.

System Overview
The Radyne Spring Wire Lines are modular, precision-built systems designed for easy installation, maintenance, and operation. They are manufactured to high mechanical standards and are capable of processing a single wire at high speed, ensuring quality and consistency for various applications such as automotive suspension springs and mechanical springs.

Specifications
The typical Radyne wire processing line can handle wire diameters ranging from 6mm to 17mm, using materials from carbon steel to exotic alloy steels like SAE 9254 and SAE 9254V. Production rates range from 1500kg/hour to 3000kg/hour. The system can achieve tensile strengths greater than 2000MPa while maintaining ductility over 40% ROA.

Process Parameters
  • Wire Diameter Range: 6mm to 17mm
  • Materials: AISI 9254, CH25, CH45, AISI 4140
  • Process Temperatures: Hardening up to 1100°C, Tempering up to 600°C
  • Hardness (UTS): 1860 to 2010N/mm²
  • Input Coil Diameter: 920mm to 1067mm
  • Maximum Coil Weight: 2.5 Tonnes


Performance and Environmental Impact
The high-speed lines operate at speeds up to 180 meters per minute, producing up to 3 tonnes per hour. The technology is non-polluting, using environmentally friendly quench mediums and induction heating, which eliminates the need for oil quenching and combustible fuels. This results in an enhanced operator environment and energy-efficient technology.

Compliance and Standards
Radyne's technology adheres to international standards such as SRS 60, 9254, 55CrSiV, DIN 17223, JIS G 3560, and ASTM 416, ensuring global applicability and reliability.
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Catalog excerpts

Induction Heating Systems-1

Induction Heating Systems For the Spring Wire Processing Industry

 Open the catalog to page 1
Induction Heating Systems-2

Induction Tempered Wire Spring Wire Processing Radyne wire processing lines offer the efficient technology of induction heating plus a safe and environmentally clean water quenching system. As technology has advanced a new system of hardening and tempering spring wire has emerged. At the forefront is the Radyne Spring Wire Line, designed and manufactured by Inductotherm Heating & Welding Limited, in the UK. The modular induction harden and temper lines produce material to a more consistent specification, which producers continually strive to achieve. Radyne Spring Wire Lines are manufactured...

 Open the catalog to page 2
Induction Heating Systems-3

6-17mm Wire Line: Specification Parameter Wire Diamter Range Process Temperatures ending on diameter and/or material: N° JIS G 3561 Input Coil Diameter Pay-Off & Take-Up Coil Size Maximum Weight: 2.5 Tonnes Radyne has the expertise to provide complete turnkey solutions with wire line processing technology to produce spring wire of the highest quality with both consistency and repeatability to demanding international specifications. i.e. tensile strengths of greater than 2000MPa, whilst still having a ductility of more than 40% ROA. A typical line will produce high quality spring wire from 6 to...

 Open the catalog to page 3
Induction Heating Systems-4

Harden & Temper Process High-Speed Lines run at speeds of up to 180 metres per minute / 3 tonnes per hour, for the production of wire diameters from 6mm to 17mm and above. Non-Polluting Technology With environmentally friendly quench mediums and non-polluting induction heating technology, Radyne provides the sensible approach. Industry Standard Based upon Radyne’s globally acclaimed non-polluting induction heating technology, wire is produced to international standards including: SRS 60, 9254, 55CrSiV, DIN 17223, JisG 3560 and ASTM 416. • No Oil Quench • Enhanced Operator Environment Energy Efficient...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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