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SAV GmbH General catalog 2021

SAV GmbH General catalog 2021
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SAV GmbH General catalog 2021

Product catalog summary
General Information
This document serves as a comprehensive guide on magnet and precision workholding systems, emphasizing customized, efficient, and quality-oriented solutions. It includes a three-step process for selecting the appropriate magnetic chuck based on processing type, workpiece dimensions, and magnet specifications.
Technical Information
Details are provided for various magnet systems, including permanent, electro, and electro-permanent magnetic chucks. The document specifies general tolerances, holding force data, and electrical equipment information, highlighting the importance of material properties and cycle times.
Magnet Systems
Magnet systems are categorized into standard and special solutions, detailing selection criteria, types of magnetic chucks, and accessories. It also covers technical information on lifting magnets, influences on magnetic holding force, and safety considerations.
Workholding Systems
Sections on dressing and workholding systems for grinding, stationary workholding, and rotary workholding are included, highlighting standard and special solutions for various applications.
Automation
The document discusses automation solutions, emphasizing the integration of workholding technology with automated systems to enhance efficiency and reduce costs.
Company Overview
SAV GmbH is presented as a leader in magnet systems and workholding solutions, focusing on customer satisfaction, quality, and innovation. The company’s history, values, and objectives are outlined, showcasing its commitment to delivering high-quality, reliable, and efficient solutions.
Contact Information
SAV GmbH operates manufacturing sites in Nuremberg, Mittweida, and Göppingen, Germany, and provides contact details for further inquiries.
Permanent Magnetic Systems
Details on various permanent magnetic systems are provided, including specifications for magnetic pallets, vertical chucks, chuck towers, and circular chucks, each designed for specific machining tasks with varying holding forces and magnetic field heights.
Design Specifications
Soft steel flanges are designed according to DIN, ISO, and ASA standards, with customizable dimensions. Applications include attaching round magnets or other workholding fixtures to spindle heads.
Electro Magnetic Systems
Electro magnetic chucks are designed for thin, plate-shaped workpieces, featuring continuous fine transverse or longitudinal pole pitches. They are robust, water-tight, and have a protection rating of IP 65.
Control Units
Recommended control units include SAV 876.10 and SAV 876.02-SE3, with specific configurations for different applications.
Ordering and Customization
Customers can order based on specific SAV numbers, dimensions, and rated voltages. Larger chucking areas can be created by joining multiple blocks.
Electro Permanent Magnetic Systems
These systems are designed for high-precision chucking of thin, flat workpieces, with safety features and robust design. They are suitable for various machining operations, including grinding and milling.
Specifications and Applications
Detailed specifications and applications for various models of electro permanent magnetic chucks are provided, designed for different milling and machining tasks.
Magnetisation Types and Safety Considerations
Magnet materials can be magnetised in various ways, and handling precautions are necessary due to strong attraction forces.
Design Guidelines for Permanent Magnet Systems
Magnet design involves understanding the demagnetising characteristic curve, with optimal magnetic energy achieved when the product of remanence and coercive field strength is maximised.
Technical Explanations and Specialist Terms
Definitions for key terms in magnet technology are provided, explaining factors like dimensional ratio, flux density, and maximum energy product in magnet design.
Dressing and Workholding Systems for Grinding
Various dressing units for grinding wheels are described, highlighting their applications and design features essential for achieving high-precision grinding results.
Precision Cylindrical Grinding Units
These units are designed for cylindrical grinding, profile grinding, dividing, and concentricity testing, suitable for toolmaking, die making, and mould making.
Stationary Workholding Systems
The document outlines the company's commitment to developing optimal workholding systems using advanced engineering and manufacturing methods.
Modular Structure and Automation
The document describes a modular production system, ProModul, which allows for the complete machining of workpieces through automated processes.
General Terms and Conditions Overview
The document outlines the general terms and conditions governing the legal relationships between SAV GmbH and its customers, covering liability, warranty, intellectual property rights, confidentiality, and other provisions.
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Catalog excerpts

SAV GmbH General catalog 2021-1

MAGNET- AND PRECISION-WORKHOLDING SYSTEMS CUSTOMISED . EFFICIENT . QUALITY-ORIENTED just experts.

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SAV GmbH General catalog 2021-3

MAGNET- AND PRECISION-WORKHOLDING SYSTEMS CUSTOMISED . EFFICIENT . QUALITY-ORIENTED just experts.

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SAV GmbH General catalog 2021-4

GENERAL INFORMATION USING THE CATALOGUE AND EXPLANATION OF ICONS Search options 1. Product-specific selection, e.g. controllable permanent magnets or electro magnets, but also demagnetising or pole plates: see table of contents. 2. Properties-based selection: see page 35, 40 – 41, 60, 80 – 82. Selecting the right magnetic chuck in three steps 1. Which type of processing? For example, only certain types are suitable for milling (also refer to the introduction of the individual chapters or to the icons for suitable machining methods on the individual product pages). 2. Workpiece dimensions, most...

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SAV GmbH General catalog 2021-5

Some chapters start with technical information and application examples. A summary of the fundamentals of magnet technology and practical experiences can be found in chapter 1.4, offering additional information on effective use. In chapters 1.2.2, 1.2.3 and 1.2.5, the magnet sizes are allocated to the suitable control types and control units. This are not included in the scope of delivery of the magnets and must be ordered separately. General tolerances, unless stated otherwise Length dimensions as per DIN ISO 2768-1-m Shape and position as per DIN ISO 2768-2-K Metric ISO thread as per medium...

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SAV GmbH General catalog 2021-8

THE EXPERT FOR GRIPPING CHALLENGES

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SAV GmbH General catalog 2021-10

PREFACE BY DR. STEFAN HAMM

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SAV GmbH General catalog 2021-11

Dear customers Magnet systems, rotary and stationary workholding as well as automation – our areas of competence show what SAV is capable of and what we stand for: customer-focused, fully developed and future-proof solutions. We develop, we manufacture, we deliver workholding and automation systems and we are focused on solutions. This becomes evident in our tried and tested standard systems and in the special solutions, which we tailor to customer requirements. To ensure that you can find the right solution from us for your requirements, we merged our competences under the umbrella of SAV GmbH...

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SAV GmbH General catalog 2021-13

Our customers’ success is the absolute priority in everything we do. With our long-standing experience in terms of material properties, different workpiece geometries and handling applications, we can guarantee the following: ■ Quality, operational reliability and economic efficiency Application-based capacity for maximum performance Flexibility based on in-house development and manufacturing competence Minimal chucking and set-up times Automation and efficient combined solutions WE HAVE HIGH REQUIREMENTS. FOR OURSELVES

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SAV GmbH General catalog 2021-14

CREATING GRIPPING SOLUTIONS TOGETHER. Our daily actions are based on values which shape our corporate culture and the way we interact with one another: The relationships with our customers are based on cooperation. At SAV, we build our partnerships for the long term. When we negotiate contracts and prices, we are open, objective and fair. One thing is particularly important to us: Of course these values also apply to our employees and suppliers!

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SAV GmbH General catalog 2021-15

FOCUSED ON IDEAL RESULTS We concentrate on the essential aspects. Therefore, we at SAV set ourselves objectives which ensure efficient processes and maximum customer benefit. SAV … ... reduces complexity. Because we are your contact for all workholding and handling tasks. ... increases efficiency. Because we are your solution provider for all workholding technology and process requirements, including automated system solutions. ... reduces costs. Because we offer you intelligently combined workholding fixtures and individual system solutions. ... increases safety. Because we are your one-stop...

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SAV GmbH General catalog 2021-16

Robert Feustel lays the cornerstone for SAV in his private garage Formation of SAV Spann-AutomationsNormteiletechnik GmbH by Johannes Leikauf with Ingrid Leikauf and Betty Feustel Formation of SAV Mittweida GmbH as the largest production site Development of the world’s first magnets for hard turning Production of the first hydraulic fixtures Specialisation in engineering of precision magnets and sine tables Robert Feustel manages the business together with Johannes Leikauf to implement the joint project Development of the milling magnet range with special designs for a variety of different application...

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SAV GmbH General catalog 2021-17

The individual SAV companies merge into one overall company with the name “SAV GmbH”. This also involves a relaunch of SAV with a new corporate identity. Integration of rotary workholding through acquisition of HSW GmbH Development of special end stop magnets for high-precision grinding of guide carriages Martin Schacherl becomes Managing Director together with Dr. Stefan Hamm First polarity reversal control unit on the market, developed using the principles of functional safety First fully electronic mechatronics chuck, patent no. 10 2009 047 996 First integration of precision magnet swivel...

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SAV GmbH General catalog 2021-18

SAV stands for quality “made in Germany” In Germany, our manufacturing sites are located in Nuremberg, Mittweida and Göppingen. SAV GmbH | Nuremberg Gundelfinger Straße 8 90451 Nuremberg Germany Toräcker 5 73035 Göppingen Germany SAV GmbH | Mittweida Leipziger Straße 29-31 09648 Mittweida Germany Hotline: +49 911 94 83 – 0 Email: [email protected] Homepage: www.sav.

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SAV GmbH General catalog 2021-19

International SAV subsidiaries Czech Republic, Poland, France, Netherlands and China

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SAV GmbH General catalog 2021-20

OUR SERVICES We focus on solutions ... and bring together what is required for reliable workpiece handling and workholding processes: ■ Fast processing and quality We see solutions where others see contradictions. True challenges are one of our specialities.

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SAV GmbH General catalog 2021-21

OUTSTANDING WHAT MAKES US STAND OUT Workholding systems using magnetic, hydraulic, mechanical and vacuum principles Combinations for stationary and rotary workholding Solutions including automation Proven standard systems and individually customised solutions Highest quality standards Products “made in Germany” Cross-industry competence Solutions for virtually any machining process Development and manufacturing competence under one roof Support during the entire product development phase – from the initial idea to afte

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All SAV GmbH catalogs and technical brochures

  1. SAV 235.71

    1  Page

  2. SAV 235.72

    1  Page

  3. SAV 220.32

    1  Page

  4. SAV 220.31

    1  Page

  5. SAV 220.30

    1  Page

  6. SAV 243.72

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.