SAV 243.72

SAV 243.72

SAV 243.72

Product catalog summary
Overview
The document describes the features and specifications of electro permanent magnetic chucks with a fine longitudinal pole pitch of 4 mm and magnetisable stop bars. These chucks are designed for reliable workpiece alignment and are particularly suitable for thin parts.

Design Specifications
  • Features two strong bipolar systems for the stop bar, ensuring reliable part alignment.
  • Stop bars are magnetised before the main chucking area to pull the workpiece into the stop's lower corner.
  • Pole plate with a narrow, continuous longitudinal pole pitch of 3 mm steel and 1 mm brass.
  • Pole divisions are bonded and bolted with tie rods for high accuracy.
  • Includes an 8 mm wear layer on the pole plate and a low magnetic field height of 4 mm.
  • Electro-permanent magnetic system ensures safety during power failure.
  • Chucking slots on both face sides and reinforced systems for high wear available on request.
  • Length over 1000 mm with through holes for fastening upon agreement.
  • Robust, water-tight design with protection rating IP 65.

Rated Holding Force and Voltage
  • Rated holding force: 100 N/cm², controllable with a control unit.
  • Recommended rated voltage: 360 V IMP.

Application
  • Ideal for precise grinding of mass-produced parts, especially in shift operations.
  • Allows precision machining to the µm relative to the reference edge against the stop.
  • Suitable for thin workpieces with a minimum thickness of 12 mm and flat workpieces with a minimum width of 40 mm.

Scope of Delivery
  • Includes 1 or 2 magnetic stop bars and a 3 m connecting cable on the right short side, rear.
  • Optional water-tight heavy-duty power connector available on request.
  • Larger magnetic chucks come with lifting lugs for transport.
  • Control and hand remote unit not included.
  • Includes clamps.

Operation
  • Controlled by an electronic polarity reversal control unit.
  • Stop bars are magnetised first, pulling the workpiece into the stop bar corner at a 45° angle.
  • Main chucking area is activated after approximately 1 second, generating the main holding force.

Ordering Example
Designation SAV no. - A x B - rated voltage
Example: Electro permanent magnetic chuck SAV 243.72 - 800 x 400 - 360 V
See more

Catalog excerpts

SAV 243.72-1

ELECTRO PERMANENT MAGNETIC CHUCKS With fine longitudinal pole pitch P = 4 mm and magnetisable stop bars The newly developed workholding system allows workpieces to be reliably pulled against the stop using magnetisable stops. Insertion errors can be prevented with this, particularly in shift operation. Electro permanent magnetic systems with very narrow pole pitch. The magnetic force is generated by the permanent magnets which are magnetised and demagnetised with short current pulses. Especially suitable for thin parts. DESIGN ■ Design with 2 strong bipolar systems for the stop bar, for reliable alignment of the parts. The stop magnet works at a time offset to the base magnet ■ The stop bars are magnetised before the main chucking area. This reliably pulls the workpiece into the lower corner of the stop. ■ Pole plate with particularly narrow, continuous longitudinal pole pitch, 3 mm steel and 1 mm brass ■ Pole divisions bonded and additionally bolted together solidly with tie rods ■ High accuracy thanks to pole plates bolted in a narrow grid ■ Switch-off using demagnetising cycle ■ 8 mm wear layer on the pole plate ■ Low magnetic field height of 4 mm ■ Electro-permanent magnetic system for absolute safety in case of power failure ■ Chucking slots on both face sides ■ Reinforced systems for high wear possible on request ■ Length over 1000 mm with through holes for fastening upon agreement ■ Robust and water-tight ■ Protection rating IP 65 APPLICATION Primarily for precise grinding of mass-produced parts, especially in shift operation. For toolmaking, the system allows precision machining to the pm relative to the reference edge against the stop. ■ Magnetically active stops automatically controlled in sequence ■ For thin workpieces up to: min. thickness = 12 mm (depending on stop height) ■ For flat workpieces: min. width = 40 mm RATED HOLDING FORCE 100 N/cm2, Controllable with control unit RATED VOLTAGE, RECOMMENDED 360 V IMP SCOPE OF DELIVERY ■ 1 or 2 magnetic stop bars ■ 3 m connecting cable on right short side, rear ■ On request with water-tight heavy-duty power connector ■ Larger magnetic chucks are provided with lifting lugs for transport ■ Control and hand remote unit not in the scope of delivery ■

 Open the catalog to page 1
SAV 243.72-2

Controlled by the electronic polarity reversal control unit, the stop bars are magnetised in the first step, causing the workpiece to be reliably pulled into the corner of the stop bar at a 45° angle with force FA. In the second step, the main chucking area is activated after approx. 1 s, generating the two-dimensional main holding force FH. Control Weight max. pulse current * Other stop heights on request. The table provides an overview of the possible sizes. Custom designs and dimensions are always possible. Suitable polarity reversal control units can be found under SAV 876.17! ORDERING EXAMPLE...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.