Forward. Automation Solutions
16Pages

Forward. Automation Solutions

Automation Solutions

Automation Solutions Saurer already has 30 years of experience in planning and installation of transport systems. The company has successfully implemented more than 100 systems worldwide. The new Saurer Automation Solutions serve as your expert engineering partner for integrated automation solutions across the entire textile value chain. We are meeting the growing demand for cost-effective automation of spinning and further processing in staple fibre spinning and twisting mills as well as in filament yarn processing. Contents 4 Features and benefits 5 Comprehensive mill automation 6...

Automation Solutions → Automated material flows → More efficient production → Better ergonomics for operators → No material mixing → Traceability of packages/bobbins → Reduced personnel requirements → Higher quality of yarn and bobbins → Integrated system solutions → Engineering services that are flexible and optimally tailored to i

Automation Solutions Comprehensive mill automation Textile companies are facing increasingly complex challenges: on the one hand rising labour costs and employee fluctuation and on the other hand the need to automate material flow, reduce lead times and boost productivity. Furthermore, companies require comprehensive automation solutions due to greater demands on yarn quality and ease of use as well as the trend towards large and heavy packages. Comprehensive data management with innovative quality functions has become indispensable from the roving production facility to the yarn warehouse....

Automation Solutions Automation as part of ring-spinning processes Roving bobbin transport Roving bobbin transport Automation as part of rotor-spinning processes Mill management system 1 Cone transport Central palletiser Automation as part of air-spinning processes Mill management system 1 Singl palletis

Automation Solutions MultiLink/ DirectLink Cone transport Central palletiser Cone packing MultiLink/ DirectLink Cone transport Supply package transport system Twisted package transport system Central palletiser 1 Automatic can transport system (round or rectangular) 2 Roving bobbin transport system 3 MultiLink/DirectLink 4 Cone transport system 10 5 Central palletiser 6 Twist package transport system 7 Conditioning 8 Cone packing 9 Supply package transport system (assembly winder – twisting machine) 10 Single palletiser

Automation Solutions Automation systems for spinning processes 1 Automatic can transport system 2 Roving bobbin transport system The transport system moves full and empty cans semi- or fully automatically between the different targets in the mill. The system is compatible with rectangular cans as well as round ones. The roving bobbin transport system delivers the bobbins from the roving frame to the spinning machine. Semi-automatic or fully automatic systems are available. The customer specific solution can also include automated bobbin exchange at the roving frame, automatic tube cleaner...

Automation Solutions 6 wist package transport system T A central palletiser takes up packages from a central collection point and distributes them to different assigned palletising stations. Complete twist packages are removed from the twisting machine via a rail system for further downstream processing. 9 upply package transport system S (assembly winder – twisting machine) The transport system for supply packages delivers packages for the entire side of a twisting machine. The single palletiser is developed to be directly connected to a winding, twisting or open-end machine. It unloads...

Automation Solutions Automation as part of carpet cabling processes Mill management system 1 Depalletiser Supply package transport system Supply package Carpet yarn cabling AGV package Loading device Twisted package transport system AGV creel transport collector for creels transport Automation as part of tire cord cabling processes Mill management system 7 Transport of twisted Loading device packages with lifting device for racks Automation as part of glass filament processes Mill management system 9 Cake loading device Bobbin unloading device Creel loading unit Automation as part of...

Automation Solutions Creel loading unit 1 Depalletiser / transport system loading unit 2 Supply package transport system 3 AGV package collector 4 Loading device for racks / weaving creels 5 AGV creel transport 6 Creel loading unit 7 Robot AGV 8 Transport system for twisted packages with lifting device 9 AGV cake collector 10 Cake loading device 11 Bobbin unloading device 12 Creel loading unit 13 Central palletise

Automation Solutions Automation systems for twisting and cabling processes 1 Depalletiser/transport system loading unit 2 Supply package transport system The depalletiser takes up the supply packages in order to load them onto the transport system fully automatically. The empty tubes are removed at the same time. The supply package transport system replaces the conventional high/low creel. It precisely delivers the packages for a complete machine side. 4 Loading device for racks/weaving creels The AGV package collector takes up the complete packages from the conveyor belt of the machine in...

Automation Solutions 8 Transport system for twisted packages with lifting device The robot AGV picks up the packages from a pallet or from the conveyor belt of the machine and stores them in its internal buffer system. Then it transports the packages and loads the subsequent machine. The lifting device picks up the twisted packages from the output conveyor belt of the cabling machine. It delivers the packages to the transport system and transports them to the next location for subsequent processing. 10 Cake loading device The AGV cake collector takes the winding cakes from the...

Automation Solutions Engineering – tailor-made solutions A functioning system is always more than the sum of its individual elements – the added value results from their perfect interaction. To ensure this, experienced Saurer engineers develop solutions that are precisely tailored to customers' needs. A competent team of Saurer engineers develops individual solutions for all process stages of staple-fibre yarn production and filament processing. The focus is always on the respective requirements of our customers and their markets. With coherent overall concepts that meet all requirements...