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ZR 72XL/ZI 72XL

ZR 72XL/ZI 72XL
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ZR 72XL/ZI 72XL

Product catalog summary
Spotlight on Sustainability
Saurer focuses on sustainability in machine development by emphasizing resource-saving technologies. The E³ design philosophy enhances energy efficiency, economic viability, and ergonomics, supporting the circular economy through the processing of recycled and regenerated fibers.
Reacting Quickly to Trends
The Z 72XL platform is designed for rapid adaptation to fashion trends with its integrated fancy yarn system, Fancydraft. It can produce various yarn types, including siro, core, and recycled yarns, allowing for quick changes and efficient production of trendy yarns.
Maximum Economic Efficiency
The Z 72XL is capable of high-speed spinning up to 27,000 rpm, reducing production costs by up to 11% compared to smaller installations. Features like Optispeed and individual spindle monitoring enhance productivity and reliability, even during power outages.
Sustainable Production
Energy efficiency is prioritized with technologies such as Twinsuction and Optisuction, which reduce energy consumption. The tangential belt drive and energy-efficient motors further enhance sustainability by minimizing friction and air resistance.
Automation Means Profiting
Automation solutions reduce reliance on personnel, with systems for roving bobbin transport, doffing, and linking to winding machines. The Cowemat doffer and Bobbintray ensure efficient, contact-free yarn handling, maintaining high yarn quality.
Technical Data
The document provides detailed machine dimensions and configurations for the ZR 72XL and ZI 72XL, highlighting their adaptability to different production needs.
Machine Specifications
The ZR 72XL/ZI 72XL ring spinning machines have variable lengths with configurations of 8,017 mm + X and 5,890 mm + X. They support staple fibers up to 54 mm and raw materials like combed cotton, carded cotton, viscose, manmade fibers, recycled fibers, and their blends. The count range for 100% cotton is Ne 6 – 160, with an option up to Ne 260, and for manmade fibers and blends, Ne 10 – 100. The draft range is 6 – 90-fold, with spindle gauges of 68.75 mm and 75 mm, and spindle speeds up to 27,000 rpm.
Technical Features
The machines include features like Servodraft, Synchrodrive, Inverter drive, and various control systems for yarn guides and spindles. Options include Draftbox, Optispeed, Energy Monitoring, and more. They are equipped with a graphical user interface (Easyspin) and various spinning programs (Optistart, Optistep).
Data Management with Senses
Senses is a system for visualizing and analyzing machine data, offering recipe management and operator workload reduction through features like doff view. It provides data transparency and helps in managing machine settings efficiently.
Lifecycle and Maintenance
Saurer offers lifecycle partnership services, including updates, upgrades, and preventive maintenance to ensure machine performance and profitability. The Secos e-shop allows for ordering original parts and accessing machine documentation. The Saurer Academy provides training resources.
Quality and Compliance
The quality management system complies with EN ISO 9001 standards, ensuring high-quality production and service.
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Catalog excerpts

ZR 72XL/ZI 72XL-3

Zinser Systems offer a wide range of specialised ring-spinning solutions from bale to yarn. Various solutions for all staple fibres; from recycled short fibres and cotton to wool and acrylic. Saurer is a leading, globally active technology company with a focus on machines and components for yarn production. We support the textile industry in the areas of sustainability, digitalisation, and automation. For decades, sustainability has been an important part of our vision. The basis of our design philosophy, E³, optimizes energy, economics and ergonomics of every new machine generation with added...

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ZR 72XL/ZI 72XL-4

Spotlight Sustainability. Sustainability has been a focus at Saurer for decades. Saving resources is enormously important to us when developing new machines, technologies and upgrades. Our machines are optimised for the processing of sustainable fibre materials. Benefit from these features in the future when you use sustainable fibres to give textiles a second life. E3: our development philosophy The needs of our customers are our top priority. With every new or further development, we pay attention to reducing energy consumption, increasing efficiency and improving ergonomics. The E³ philosophy...

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ZR 72XL/ZI 72XL-5

Energy Save energy → Powerful and economical drive technology → Low energy costs thanks to Twinsuction and Optisuction → Energy monitoring for maximum cost transparency Economics More productivity with 2 016 spindles → Consistent yarn quality thanks to Flexidrive central drive → Maximum productivity for commodity and specialist applications → More productivity per m² → Greater production thanks to self-cleaning compact technology Ergonomics Reduced handling and maintenance input → Simple, intuitive operation thanks to Easyspin → No wharve cleaning with Spinnfinity → Made-to-measure automation...

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ZR 72XL/ZI 72XL-6

Always a yarn length ahead.

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ZR 72XL/ZI 72XL-7

→ Flexible machine concept for a wide range of applications → Maximum economic efficiency with 2 016 spindles and 11% reduced production costs. → Intelligent, resource-saving spinning for sustainable production → Best in class automation solutions for all applications → Excellent yarn quality thanks to optimum spinning and process f

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ZR 72XL/ZI 72XL-8

Z 72XL - excellent customer benefit Energy saving thanks Twinsuction 2 Fast lot changes thanks to central setting of the yarn parameters at Easyspin 3 Higher productivity with the intelligent speed maximization Optispeed 4 Personnel cost savings with the innovative drafting system drive Draftbox 5 Higher production with the self-cleaning Impact FX pro 6 Constant yarn quality with mechanical loading arms 7 Space saving for super long machines with Flexidrive 8 Maximum efficiency with the original Cowemat

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ZR 72XL/ZI 72XL-10

The all-rounder for maximum flexibility Individual challenges demand individual solutions. Discover the Z 72XL - a modular ring spinning platform that adapts 100% to your needs. Spin an unsurpassed variety of highest-quality ring and compact yarns. Benefit from the Z 72XL: outstanding energy efficiency and economy, maximum raw material utilisation, minimal reliance on operators, incomparable yarn quality, individual automation and service performance. Unique configuration options The Z 72XL comes in two designs. As the ZR 72XL for conventional ring spinning and as the ZI 72XL for compact spinning....

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ZR 72XL/ZI 72XL-11

Reacting quickly to trends Reliable and efficient fancy yarns React quickly to fashion trends and produce stylish fancy yarns in a particularly economical manner with the integrated fancy yarn system Fancydraft. Without the need for additional units. And without a Moiré effect. Select the desired effects quickly and simply at the Easyspin touchscreen. The Multicount and Multitwist effect functions can even be combined. You can use all trends with an infinite number of fancy variants. Special yarns for a wide variety of applications Manufacture siro and core yarns, dual-core yarns and technical...

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ZR 72XL/ZI 72XL-12

Spin the full range with the Saurer compact systems Choice of two self-cleaning compact systems – Impact FX and Impact FX pro The two self-cleaning Impact FX systems are the world's most economical compact spinning technologies. Impact FX is the first choice for compact yarns up to a yarn count of Ne 24. The new Impact FX pro compact system was specially developed for yarns in the medium and fine-yarn count ranges. It achieves particularly low hairiness, fewer imperfections, enhanced strength and improved uniformity. Impact FX pro is equipped with a multi-hole apron. The compaction is particularly...

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ZR 72XL/ZI 72XL-13

Maximum flexibility High-flexibility drive concept for up-to-date yarn structures With the Z 72XL, you have the latest drive concept, thus enabling you to implement all current yarn trends rapidly and efficiently. The Draftbox renders all mechanical draft settings superfluous. Your operators set all the important spinning parameters and machine components centrally on the ergonomic Easyspin. Simply transfer your proven quality parameters to other machines via USB stick. Any desired yarn structure can thus be selected in an instant. Even small lots are profitable, because short-term switches to...

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ZR 72XL/ZI 72XL-14

Maximum economic efficiency High-speed spinning at 27 000 rpm The Z 72XL is designed for high speeds and maximum energy efficiency throughout. Every detail is geared to increase productivity. The economical, 110 kW main drive accelerates the 2 016 spindles of the Z 72XL to up to 27 000 rpm. Each spindle provides you with more efficiency. Effective energy-saving technologies reduce operating costs. With 2 016 spindles, you spin reliably with maximum space utilisation and make an impressive statement in the competitive volume market. Your production costs fall by up to 11% compared to ring-spinning...

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ZR 72XL/ZI 72XL-15

Intelligent spinning Optispeed for maximum productivity Optispeed guarantees maximum efficiency in combination with the integrated individual spindle monitoring (ISM) system. You set the limits for yarn breakage on the Easyspin. The intelligent Optispeed software regulates the speed in such a way that it is always controlled at the technological spinning limit. Your productivity increases noticeably as a result. Production is secured, even in the event of a power failure The Z 72XL monitors brief power outages autonomously without any stoppage in production. If the power is down for longer than...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.