Catalog excerpts
Zinser Systems offer a wide range of specialised ring-spinning solutions from bale to yarn. Various solutions for all staple fibres; from recycled short fibres and cotton to wool and acrylic. Saurer is a leading, globally active technology company with a focus on machines and components for yarn production. We support the textile industry in the areas of sustainability, digitalisation, and automation. For decades, sustainability has been an important part of our vision. The basis of our design philosophy, E³, optimizes energy, economics and ergonomics of every new machine generation with...
Open the catalog to page 3Spotlight Sustainability☺ Sustainability has been a focus at Saurer for decades. Saving resources is enormously important to us when developing new machines, technologies and upgrades. Our machines are optimised for the processing of sustainable fibre materials. Benefit from these features in the future when you use sustainable fibres to give textiles a second life. E3: our development philosophy The needs of our customers are our top priority. With every new or further development, we pay attention to reducing energy consumption, increasing efficiency and improving ergonomics. The E³...
Open the catalog to page 4Energy Save up to 10% energy → Powerful and Electronic drafting drive technology → Low friction Tangential drive combined with Eshape spindles → Low energy consumption thanks to Twinsuction and Optisuction → Innovative self-cleaning compact waste chamber → Energy monitoring for maximum cost transparency Economics More productivity with 2056 spindles → Consistent yarn quality thanks to NF2D middle drive → Considerably reduced maintenance cost due to innovative systems → Maximum productivity for commodity and special applications → Full range of applications with Spinnfinity → Roughly 13%...
Open the catalog to page 5Always a yarn length ahead☺
Open the catalog to page 6→ High speed, lower energy consumption with special components → Full range of flexible electronic drafting for easy adjustment → Maintenance free middle drive even for superlong spinning machines → Pioneering in all kinds of special yarn applications including recycled fibres → Premium component package for best quality and flex
Open the catalog to page 7Zinser 51 – Excellent customer benefit. Energy saving with direct drive IE4 motors & Twinsuction 2 Fast lot changes thanks to central setting of the yarn parameters at Easyspin 3 Personnel cost & maintenance cost savings with the innovative drafting system NSD-i 4 Modular design of NF2D for super long machine and for wide range of applications 5 Higher production with the self-cleaning Impact FX pro 6 Self cleaning compact chamber for low energy consumption & uniform suction in all spindles 7 Halo rings & Eshape spindles 8 Constant yarn quality with mechanical loading drafting 9 Maximum...
Open the catalog to page 8High speed, lower energy consumption with special components Tangential belt for uniform speed with less friction The Saurer tangential belt drive generates an impressively low level of friction and minimal air resistance even at 30,000 RPM. The drive belt has 60% less contact angle compared with the 4-spindle belt drives. This results in significant energy savings and it generates lower wear and tear to the wharve. Energy efficient IE4 motors Extremely energy efficient IE4 motors are used as Standard in most of places, enabling to reduce energy consumption.
Open the catalog to page 10Spinnfinity as standard option– the state-of-theart system for doffing without underwinding Dirt-repellent, durable and lightweight – these are the features that allow Spinnfinity to reduce costs, increase productivity and improve ergonomics. Spinnfinity is the lightest system on the market. This significantly reduces energy consumption. Energy saving Eshape spindles The unique double elastic spindle bearing with combination of 17.5 mm wharve diameter reduces the bearing forces, resulting in low vibration, low noise and low energy consumption. High speed of 30,000 RPM can be achieved
Open the catalog to page 11Full range of flexible electronic drafting Flexible design of drafting drives The flexible electronic drafting system drive NSD-i of Zinser 51, uses frequency-controlled motors and servo motors. This NSD-i designed for the maintenance free operation. Draft parameters and twist parameters can easily be adjusted on the Easyspin with one touch. There is no need to change gear wheels or make any other mechanical adjustments. The settings of fancy and twist direction are centrally managed via the Easyspin touchscreen. Controlled shut down during power failure Production is secured, even in the...
Open the catalog to page 12Maintenance free middle drive even for superlong spinning machines Modular design of NF2D for all applications The NF²D offer a simple and modular patterned design, which ensure the space utilization. It offers a wide range of applications for super long machines. The maintenance free middle drive concept in Zinser 51 comes as a plug & play concept. Processing man-made fibers in super long machine is challenging, NF²D creates a new trend in processing of such fibres. Depending on the application, it is possible to install even more than one NF²D on the Zinser 51.
Open the catalog to page 13Spin the full range with the Saurer compact systems Choice of two self-cleaning compact systems – Impact FX and Impact FX pro The two self-cleaning Impact FX systems are the world's most economical compact spinning technologies. Impact FX is the first choice for compact yarns up to a yarn count of Ne 24. The new Impact FX pro compact system was specially developed for yarns in the medium and fine-yarn count ranges. It achieves particularly low hairiness, fewer imperfections, enhanced strength and improved uniformity. Impact FX pro is equipped with a multi-hole apron. The compaction is...
Open the catalog to page 14Pioneer in all special yarn applications Special yarns for wide applications. When it comes to special yarns like fancy, core, siro, dual core, soft core, hard core and different technical yarns, Zinser has always been a pioneer. The machine is ready for all these application. Zinser offers reliable fancy yarn production with multi count and multi twist effects and also combination of both. Fancy is an additional option for Zinser 51, but no separate attachments are needed to start production. The machine is ready with one touch in Easyspin. It also offers a professional fancy designer, in...
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