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ZINSER 451.

ZINSER 451.
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ZINSER 451.

Product catalog summary
Overview
The Zinser 451 is a versatile worsted spinning system by Schlafhorst, known for its high-quality technology and innovation. It offers flexibility with six models that cater to classic ring spinning, spin finger spinning, and compact spinning, allowing adaptation to market demands.
Key Features
  • Flexibility: Supports various spinning technologies, including classic ring and compact spinning, with spin finger technology options to enhance productivity.
  • Productivity: Features like SynchroDrive and ServoDraft ensure precise spindle operation and quick lot changes, maximizing flexibility and productivity.
  • Quality: Guarantees excellent yarn quality with low break rates, supported by intelligent design and precise spinning geometry.
  • Automation: CoWeMat and CoWeFeed systems offer efficient doffing and tube feeding, reducing labor requirements and ensuring consistent quality.
Technological Advancements
  • Spin Finger Technology: Increases productivity by reducing yarn balloon size and spinning tension, resulting in lower yarn break rates.
  • Impact FX: Provides self-cleaning capabilities and reduces yarn breaks by 50%, enhancing process reliability and yarn quality.
  • OptiStart and OptiStep: Programs for automatic ring traveller running-in and speed optimization, extending traveller service life and achieving peak production.
Applications and Market Adaptability
The Zinser 451 is designed to meet the demands of the worsted yarn market, offering universal application from fine to coarse yarns. It supports the production of high-quality branded textiles and allows for the creation of new yarn types with options like FancyDraft and FancyDesigner.
Technical Specifications
  • Application Area: Suitable for staple fibers up to 200 mm, including various raw materials like wool, silk, and manmade fibers.
  • Count and Twist Range: Supports a count range of 167 – 8 tex and a twist range of 100 – 3,500 T/m.
  • Spindle and Tube Specifications: Available spindle gauges are 75 and 82.5 mm, with tube lengths ranging from 220 to 270 mm.
  • Machine Dimensions: Detailed dimensions for different configurations, including stand-alone and linked systems.
Options and Variants
  • Optional Features: Includes FancyDraft, FilaGuard, RovingGuard, SiroSpun, CoreSpun, and combination options.
  • Model Variants: The Zinser 451s and 451s+ models offer additional features like Impact FX preparation and exhaust air options.
Efficiency and Quality
The document emphasizes the economic efficiency of linked systems, highlighting the benefits of continuous production, space utilization, and quality management.
Compliance and Quality Management
The system complies with EN ISO 9001 standards, ensuring high-quality management practices.
Conclusion
The Zinser 451 worsted spinning system provides a comprehensive solution for modern spinning mills, combining flexibility, productivity, and quality with advanced automation and customization options.
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Catalog excerpts

ZINSER 451.-1

ZINSER 451. WORSTED SPINNING – ANY WAY YOU WANT. —

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ZINSER 451.-2

Worsted spinning – any way you want More production Zinser worsted yarn spinning systems by Schlafhorst are globally acknowledged as top-quality technological products. We owe this position in the market to our innovation leadership, which has grown over decades. The flexible Zinser 451 model family comprises six models for classic ring spinning, spin finger spinning and compact spinning with a wide range of configuration and conversion options. This gives you the freedom to change or expand your portfolio of premium worsted yarns as required at any time to ensure a constant run of success with...

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ZINSER 451.-3

Zinser 451 Basic equipment Tangential belt Central settings Active dialogue Drive sensors spindle technology Traveller running-in program

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ZINSER 451.-4

Spin finger technology Transport automation L ink to winding machine: Zinser 451 with CoWeMat 395 V

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ZINSER 451.-5

Worsted spinning - any way you want ^^m^^^^S Flexibility - perfectly suited to today and 1 W^fc ^ Automation and linked system *""~* Doff automation with maximum efficiency:

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ZINSER 451.-6

Flexibility – perfectly suited to today and tomorrow — ff Benefit from market-leading worsted yarn technology ff Choose the Zinser 451 that suits your requirements ff Flexible model family ff 2 basic technologies – classic ring spinning and compact spinning ff Spin finger technology for increased productivity ff Prepared for compact spinning

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ZINSER 451.-7

Open up new opportunities and markets Flexible model family Zinser 451 Choose the Zinser 451 that suits your requirements For the ever-changing worsted yarn market, the fact that the machines can be used universally for various qualities and yarn counts is crucially important. The Zinser 451 flexible model family offers you a flexible system, customised to your needs. Perfectly suited to today and tomorrow With the Zinser 451 flexible model family you can exploit the full potential of state-of-the-art worsted yarn ring spinning technology today and in the future. Regardless of whether you produce...

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ZINSER 451.-8

Increasing productivity — ff Minimum lot changing times, maximum flexibility ff Yarn count and twist set precisely and easily at the EasySpin touchscreen ff Highest speeds and lowest yarn break rates thanks to sensor-controlled drive technology ff Maintenance-free tangential belt drive ff Only with Zinser: SynchroDraft, the double drive for extra-long machines ff Zinser high-speed spindles ff Zinser 451s – Spin finger technology for highly productive worsted yarn ring spinning ff Increase productivity with compact spinning

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ZINSER 451.-9

Minimum lot changing times, maximum flexibility Tangential belt drive The variation in spindle speed is less than 1 % – the yarn twist is constant. SynchroDrive – synchronous operation of all spindles, uniform twist in yarn SynchroDrive ensures precise, synchronous operation of the spindles – a prerequisite for the lowest possible twist variations in the spun yarn. The unique Zinser multi-motor single tangential belt drive system is performance-optimised for low energy consumption. Double power in the draft system for long ring spinning machines Fast lot changing with EasySpin The controlled...

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ZINSER 451.-10

Productivity plus High-speed spindle technology Spin finger technology Precision and quiet running at highest speeds The speed turbo: up to 33 % more productive Zinser high-speed spindles are another reason for the high productivity of the Zinser 451. Their precise and highly stable bearing technology in particular ensures absolute running smoothness at top speeds. The spindles are economic due to their low energy consumption, scarcely require maintenance and have a long service life. In spin finger spinning on the Zinser 451s, the yarn balloon is reduced by repeated yarn wrapping around the...

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ZINSER 451.-11

Compact spinning with Impact FX Intelligent, low-maintenance technology Benefit twice over: compact spinning and spin finger spinning combined Impact FX shows its strength in the worsted yarn spinning process in particular. It is self-cleaning – wool grease, textile auxiliary oils and finishing agents have no effect on it. Top machine performance is guaranteed at all times, with low servicing times and costs. Top-class results and maximum productivity all the time By linking the advantages of both processes, compact spinning and spin finger technology, significant productivity increases are achieved...

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ZINSER 451.-12

Zinser quality technologies — ff Excellent yarn quality and constantly low yarn break rates ff Universal application from fine to coarse ff Intelligent design, precise spinning geometry and precise manufacture ff High productivity and reliability ff Ring spinning systems and add-on units, customised by one supplier

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ZINSER 451.-13

Worsted yarns without compromise Quality-assured production Fancy, core and siro yarns Superior technology for superior markets Be able to exploit every opportunity Worsted yarns of the highest quality are in great demand, because they are the key prerequisite for high-quality branded textiles. No matter whether you produce super-fine weaving yarns for high-quality suiting or knitting yarns from pure wool for popular functional garments, with the Zinser 451 you meet the high standards of your customers. This is because it is based on a drive concept that guarantees absolute precision, and therefore...

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ZINSER 451.-14

Automation and linked system solution — ff CoWeMat – the world’s most productive and most reliable doffing automation ff Zinser BobbinTray for greater productivity ff Stand-alone solution with CoWeFeed saves on staff – only with Zinser ff Lowest labour requirement, lowest logistics costs and maximum quality assurance when linked with the winding machine ff Steaming in linked systems

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ZINSER 451.-15

Automation means benefit Customised automation options Producing independant of personnel It is becoming increasingly difficult for spinning mills to find reliable staff. As a result, the automation trend is gaining greater momentum worldwide. But automation also increases and assures yarn quality. Schlafhorst provides you with cost-efficient and customised automation solutions: – for doffing and the transport processes at the ring spinning machine – for transport solutions from the ring spinning machine to the winding machine Flexible with the stand-alone solution or maximum efficiency with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.