video corpo

Blow room

Blow room
1 / 44 PagesView full catalog

Blow room

Product catalog summary
Overview
The document provides a comprehensive overview of Saurer's blowroom and carding line configurations, focusing on optimizing energy, economics, and ergonomics (E³). It emphasizes the importance of tailored fibre preparation solutions for various fibre types to enhance production efficiency and yarn quality.
Highlights
  • Higher Production: Maximum output of up to 3,500 kg/h with specific configurations.
  • Higher Reliability: Designed for 80,000-hour trouble-free service.
  • Higher Efficiency: Achieves 10% lower energy consumption and higher raw material utilization.
  • Stronger Adaptability: Flexible configurations to meet diverse raw material requirements.
Energy Efficiency
Up to 10% energy savings with optimized airflow and high raw material utilization. Flexible short-process technology for superior sliver quality.
Ergonomics
New industrial design with intuitive visual operation HMI.
Blowroom-Carding Line Configuration
The document details various configurations for ring spinning and rotor spinning processes, both for pure cotton and man-made fibres. Each configuration includes specific machinery like bale pluckers, multi-mixers, and carding machines.
Key Machinery and Features
  • Autopluck 6 Gantry Bale Plucker: Offers high efficiency with dual-side drive and intelligent bale arrangement system.
  • JSB 008 D Reciprocating Bale Plucker: Provides high yield and efficiency with intelligent flat baling and bale scheduling.
  • FA 100 / JSB 100 Multifunctional Airflow Tower: Balances airflow, removes impurities, and reduces operational costs.
  • JSB 103 A/C Mono-axial Flow Opener: Ensures high-efficiency impurity removal with gentle fibre opening.
  • Autopen 3 Dual-axial Flow Opener: Enhances productivity and cleaning performance with dual-flow design.
  • FA 025/JSB 325/A Multi-mixer: Provides high-precision fibre mixing for consistent quality.
Technical Data
The document includes technical specifications for each piece of equipment, emphasizing their capacity, efficiency, and adaptability to different fibre types and production requirements.
Conclusion
Saurer's blowroom solutions are designed to optimize production efficiency, reduce energy consumption, and improve yarn quality through innovative machinery and flexible configurations tailored to various fibre types.
Modular Design and Configurations
The machinery is available in three configurations (6, 8, and 10 chambers) to cater to different production and blending needs, with a production capacity of up to 2,000 kg/h. The compact structure allows for easy batch changes and maintenance.
Safety Features
An infrared fire detector can be integrated into the control system to prevent fire hazards, ensuring safety and minimizing losses.
Patented Anti-Tangle Technology
The wing-type toothed beater is designed to open fibers under 76mm, enhancing raw material adaptability and reducing operator cleaning time, thus boosting efficiency.
Blending and Mixing
The JSB 027 and Automix 7 models offer precise blending capabilities with a blending accuracy of up to 1%. They support the blending of up to 6 raw materials, with features like auto-taring and precise calibration for accurate formulation.
Fine Opening and Cleaning
The JSB 108 / Autoclean 8 Fine Opener provides gentle opening to minimize fiber damage while effectively removing impurities. It is equipped with adjustable cleaning knives for high-efficiency cleaning.
De-dusting and Efficiency
The JSB 201 De-dusting Machine is designed to remove micro dust from fibers, crucial for rotor and air-jet spinning, thereby reducing yarn breakage and improving line efficiency.
Technical Specifications
Detailed technical specifications are provided for various machines, including production capacities, dimensions, power requirements, and operational features. This includes data for the Autopluck 6, JSB 002A/B, JSB 003A/B, JSB 008D, and others.
Advanced Features
Machines like the JSB 103A/C and Autopen 3 incorporate features such as frequency conversion speed control, dual-beater synchronous VFD, and external sensor design to enhance operational flexibility and maintenance ease.
Service and Support
Saurer offers a comprehensive service package called 'Sun – Service Unlimited,' which includes consulting, installation, maintenance, and updates. The Secos customer portal provides easy access to machine information, parts ordering, and service management.
Quality and Compliance
The document emphasizes Saurer's commitment to quality management, complying with EN ISO 9001 standards, and continuous research and development to enhance machine performance and sustainability.
See more

Catalog excerpts

Blow room-1

Be prepared. Blow room

 Open the catalog to page 1
Blow room-3

Blow room Saurer pre-spinning solutions form the foundation for Zinser ring spinning and Schlafhorst open-end spinning systems. Our flexible product portfolio delivers tailored fibre preparation solutions for all fibre types, ensuring excellent fibre utilisation and card sliver quality to achieve higher production efficiency and superior yarn quality. E³: Optimising Energy, Economics and Ergonomics with Intelligence. With our customers' needs always top of mind, E³ forms the basis of our design philosophy. Our passion for textile machinery drives us to manufacture innovative products that add...

 Open the catalog to page 3
Blow room-4

Blow room → Higher Production Max. output up to 2,000 kg/h (1 plucker, 1 multi-mixer, 1 opener with carding uni ts) Max. output up to 3,500 kg/h (1 plucker, 2 multi-mixers, 2 openers with carding units) → Higher Reliability 80,000-hour trouble-free service design → Higher Efficiency 10% lower energy consumption; higher raw material utilisation rate → Stronger Adaptability Flexible configuration adapts to diverse raw material requirements, supporting tailored custom solu

 Open the catalog to page 4
Blow room-5

Blow room Energy Efficiency → Up to 10% energy savings Economic → Aerodynamically optimised blowroom airflow ensures smooth fibre conveying and higher output → High raw material utilisation, ideal for efficient processing of recycled fibres → Flexible short-process technology for superior sliver quality. → High intelligence level with low maintenance cost Ergonomics → Brand-new industrial appearance design → Intuitive visual opera

 Open the catalog to page 5
Blow room-6

Blow room Blowroom-Carding Process Configuration 1.1.Ring Spinning – Pure Cotton (1 plucker, 2 multi-mixers, 2 openers with carding units, 2 material types)

 Open the catalog to page 6
Blow room-7

Blow room Autopluck 6 Gantry Bale Plucker 119 MT-6000 / 119 MD 6 Spark & Metal Dual Separator FA 100 / JSB 100 Multi-function Airflow Tower JSB 103 A/C Mono-axial Flow Opener JSB 108 / Autoclean 8 Fine Opener Autocard SC 8 Carding Machine

 Open the catalog to page 7
Blow room-8

Blow room Blowroom-Carding Process Configuration 1.2. Ring Spinning – Pure Cotton (1 plucker, 1 multi-mixer, 1 opener with carding units) 11 JSB 008 D Reciprocating Bale Plucker JSB 108 / Autoclean 8 Fine Opener 119 MT-6000 / 119 MD 6 Spark & Metal Dual Separator FA 100 / JSB 100 Multi-function Airflow Tower JSB 103 A/C Mono-axial Flow Opener Autocard SC 8 Carding Machine

 Open the catalog to page 8
Blow room-9

Blow room 1 JSB 008 D Reciprocating Bale Plucker 8 Foreign Fibre Detector 119 MT-6000 / 119 MD 6 Spark & Metal Dual Separator R 9 TF 27 Magnet Trap 3 FA 100 / JSB 100 Multi-function Airflow Tower 10 JSB 201 Dedusting Machine 4 JSB 103 A/C Mono-axial Flow Opener 11 119E Spark Separator 5 119E Spark Separator 12 TF 80 T-shape Distributor 6 JSB 325/JSB 027/Automix 7 Multi-mixer 13 Autocard SC 8 Carding Machine 7 JSB 108 / Autoclean 8 Fine Opener

 Open the catalog to page 9
Blow room-10

Blow room Blowroom-Carding Process Configuration 3.1 Ring Spinning – Man-made Fibre (1 plucker, 1 multi-mixer, 1 opener with carding units) 10 JSB 008 D Reciprocating Bale Plucker 119 MT-6000 / 119 MD 6 Spark & Metal Dual Separator FA 100 / JSB 100 Multi-function Airflow Tower Autocard SC 8 Carding Machine JSB 108 / Autoclean 8 Fine Opener

 Open the catalog to page 10
Blow room-11

Blow room Blowroom-Carding Process Configuration 3.2 Ring Spinning – Man-made Fibre (1 plucker, 2 multi-mixers, 2 openers with carding units) Autopluck 6 Gantry Bale Plucker JSB 108 / Autoclean 8 Fine Opener 119 MT-6000 / 119 MD 6 Spark & Metal Dual Separator FA 100 / JSB 100 Multi-function Airflow Tower Autocard SC 8 Carding Machine

 Open the catalog to page 11
Blow room-12

Blow room Autopluck 6 Gantry Bale Plucker Soft Opening, Superior Mixing and High Efficiency The Autopluck 6 gantry bale plucker adopts cutting-edge design technology to address industry pain points in high production, Dual-side drive for travel ensures smoother operation; "Equipped with φ300mm dual beaters: optimally multi-fibre compatibility and space efficiency, designed in diameter and tooth count for smaller setting a new benchmark in plucking perfor- cotton bundle grabbing, mance and operational stability. higher production, gentler opening, and more uniform, smoother bale layer surface;"...

 Open the catalog to page 12
Blow room-13

Blow room Gentle Fibre Tuft Treatment The dual-beater structure and optimised tooth density deliver ultra-gentle opening. With 300 mm blade diameter, 10 teeth per blade and 40 mm tooth spacing, variable speed control ensures soft cotton opening, uniform bale surface, minimal fibre damage and reduced groove marks. Stable Air Suction Optimised Q-belt design maintains consistent carriage tension along the suction groove, ensuring stable air suction even on long machine layouts for steady production. Unique Lifting Mechanism High-precision ACME screw rod provides precise linear motion with lifting...

 Open the catalog to page 13
Blow room-14

JSB002 A/B, JSB 003 A/B Automatic Bale Plucker As the starting unit of blowroom lines, the round automatic plucker handles all cotton grades and man-made fibres up to 76 mm in length. - Dual units can be installed in parallel for higher capacity; - Frames are available in 1.0 m, 1.2 m and 1.5 m heights for different bale sizes: - Inverter-controlled carriage ensures precise plucking. Photoelectric protection with auto-stop is available for the bale area, fitted as standard on CE-certified models; - Beater length: Both models feature serrated blade beaters with gradient sparse-to-dense blade arrangement....

 Open the catalog to page 14
Blow room-15

JSB 008 D Reciprocating Bale PluckerHigh Yield & High Efficiency JSB 008 D reciprocating bale plucker is equipped with specially designed plucking arms for finer tufting, higher yield and better efficiency. It suits all cotton types and man-made fibres up to 76 mm. - Multiple arm width options allow flexible adaptation to workshop constraints. Max plucking width reaches 2.5 m, enabling simultaneous blending and plucking of up to 4 bales. - Intelligent Flat Baling & Bale Scheduling - It can pluck multiple varieties of materials, and supply raw materials to 1-3 blowroom lines. - Optional photoelectric...

 Open the catalog to page 15
Blow room-16

Saurer Blow room I i ICQ FA 100 / JSB 100 / 099 Multifunctional Airflow TowerEngineered for Low Operational Cost Multifunctional Airflow Tower can effectively balance the airflow of the front and rear machines, remove the metal and heavy debris in the material flow, ensuring the safe and stable running of the blow-carding system and reducing the running cost. - Variable-frequency fan enables adaptive air volume and pressure regulation for energy saving; - Innovative unpowered condensing structure stabilises airflow and efficiently removes fine dust; - FA 100 A features dual material outlets to...

 Open the catalog to page 16

All SAURER SCHLAFHORST catalogs and technical brochures

  1. ZR 72XL/ZI 72XL

    24  Pages

  2. Zinser 51

    24  Pages

  3. Card JSC 230

    9  Pages

  4. Autocoro

    12  Pages

  5. Autodraw DL

    2  Pages

  6. Shrinkage Belt

    16  Pages

  7. Autoconer 6

    60  Pages

  8. BD 480

    16  Pages

  9. BD 7

    24  Pages

  10. ZINSER 71.

    28  Pages

  11. IRisFX

    8  Pages

  12. ZINSER 451.

    22  Pages

  13. ZINSER 72.

    32  Pages

  14. Autocoro 9

    26  Pages

  15. ZINSER 351.

    22  Pages

Archived catalogs

  1. Blow room

    23  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.