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Blow room

Blow room
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Blow room

Product catalog summary
Overview
The document provides a comprehensive overview of Saurer's blowroom and pre-spinning systems, emphasizing the optimization of energy, economics, and ergonomics (E³) to enhance fiber preparation for spinning processes. It highlights the systems' adaptability for Zinser Ring Spinning and Schlafhorst Open End Systems.
Key Highlights
  • The blowroom-carding process is designed for maximum yield and efficiency, focusing on reducing energy consumption and raw material wastage.
  • The system supports various configurations for different spinning processes, including ring spinning and rotor spinning for both cotton and man-made fibers.
  • Intelligent systems and CE certification ensure high-quality standards and efficient operation.
Economics
  • The system can achieve a maximum yield of up to 1,500 kg/h with significant space and energy savings.
  • The process is designed to reduce investment and maintenance costs while improving impurity removal rates.
Blowroom-Carding Process Configurations
  • Various configurations are detailed for different materials and spinning processes, including ring spinning for pure cotton and man-made fibers, and rotor spinning.
  • Each configuration includes specific machinery like bale pluckers, mixers, and carding machines to optimize the process.
Equipment Details
  • Reciprocating Bale Plucker JSB 008 C: Designed for high yield and efficiency, suitable for various materials with a maximum yield of 2,000 kg/h.
  • Mono-axial Flow Opener JSB 103: Pre-cleaning device that removes impurities and stabilizes feeding pressure.
  • Multifunctional Airflow Tower FA 100: Balances airflow, removes debris, and reduces running costs.
  • Multi-mixer JSB 027: Suitable for all spinning processes, offering high adaptability and even mixing.
Technical Innovations
  • The system incorporates advanced features like photoelectric protection, inverter-controlled arm lifting, and intelligent management systems for precise blending and efficient operation.
  • Energy consumption is optimized through aerodynamic designs and frequency converters, leading to significant cost savings.
Conclusion
The Saurer blowroom and pre-spinning systems are designed to enhance efficiency, reduce costs, and improve the quality of fiber preparation for spinning. The integration of intelligent systems and modular configurations allows for flexibility and adaptability across various spinning processes.
Technical Specifications
The document provides detailed technical specifications and features of various blowroom machinery used in textile processing, focusing on opening, cleaning, mixing, and dedusting of cotton and synthetic fibers.
1. Fine Opener JSB 318
  • Designed for fine opening and deep cleaning of raw cotton and chemical fibers with lengths below 76 mm.
  • Features a working width of 1600 mm and a maximum yield of 1500 kg/h.
  • Equipped with three types of beaters: pinned aluminum, saw-tooth, and porcupine.
  • Soft opening reduces fiber damage, ensuring high-quality sliver production.
  • Adaptable to different impurity removal requirements with adjustable gauge settings.
2. Multi-mixer JSB 325
  • Suitable for mixing various fibers requiring high uniformity.
  • Combines airflow, laminated, and density mixing for optimal results.
  • Modular design allows easy cleaning and maintenance.
3. De-dusting Machine SFA 201
  • Performs the final cleaning step in the blowroom process, crucial for rotor- and air-spinning processes.
  • Features a working width of 1600 mm and a maximum yield of 1500 kg/h.
  • Stepless frequency conversion speed regulation for flexible adaptation to raw materials.
4. Technical Data
  • Includes specifications for various machines such as bale pluckers, airflow towers, weighing systems, and more.
  • Details on output capacities, power requirements, dimensions, and operational parameters are provided.
5. Additional Features
  • Metal and spark separators ensure safety and efficiency in processing.
  • Secos 2.0 customer portal offers a comprehensive platform for managing machine information and ordering parts.
Conclusion
The document highlights the advanced features and technical capabilities of Saurer's blowroom machinery, emphasizing efficiency, ease of maintenance, and adaptability to various fiber processing needs.
Parts Accessibility and Management
The document is a brochure from Saurer Spinning Solutions GmbH & Co. KG, focusing on the accessibility and management of wear parts for various machine types through photo catalogues and digital tools.
Main Sections
  • Parts Accessibility: The brochure highlights the ease of finding wear parts using photo catalogues, allowing users to view all data, machines, and original parts at a glance.
  • Order Management: It features a convenient order management system with an order history available for up to five years.
  • Quick Finder Functions: The document mentions quick finder functions with one-click buttons for favorites and current Saurer offers.
  • Services Offered: The brochure lists services such as consulting, installation, academy training, original parts supply, maintenance, updates, and upgrades.
  • Disclaimer: It notes that due to ongoing research and development, some information may become outdated, and illustrations may include special equipment not part of the standard supply.
  • Quality Assurance: The company’s quality management system complies with EN ISO 9001 standards.
Contact Information: Saurer (Changzhou) Textile Machinery Co., Ltd. is located in Jiangsu Province, China, with contact details provided for further inquiries.
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Catalog excerpts

Blow room-1

Be prepared☺ Blow room

 Open the catalog to page 1
Blow room-2

Blow room Blow room Saurer pre-spinning is the foundation of the Zinser Ring Spinning and Schlafhorst Open End Systems. The flexible portfolio offers the right solutions for preparation of all kinds of fibres for the subsequent processes. The right combination of blowroom, carding and draw frame ensures excellent fiber utilization and sliver quality for high efficiency and yarn quality in spinning. E³: Optimising energy, economics and ergonomics, adding intelligence. With our customers’ needs always top of mind, E³ forms the basis of our design philosophy. Our passion for textile machinery drives...

 Open the catalog to page 2
Blow room-3

Blow room → Combination of shorter processes, modularization and flexibility → Aerodynamically optimised design of blowroom airflow ensures smooth fibre delivery and higher yield Blow room Economics Economics → Maximum yield up to 1 500 kg/h (1 plucker, 1 mixer, 1 cleaner with carding units) → Save space, reduce energy consumption by 10% → Higher impurity removal rate results less raw material wastage → Shortened process reduces cost of investment → Cost saving on maintenance in daily production → Cost saving on labour Through cutting-edge research and development, we boost our clients’ profitability...

 Open the catalog to page 3
Blow room-4

Blow room Blow room Blowroom-carding process configuration 1.1. Ring spinning for pure cotton (1 plucker, 1 mixer, 1 cleaner with carding units) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower JSB 103 Mono-axial Flow Opener

 Open the catalog to page 4
Blow room-5

Blow room Blow room Blowroom-carding process configuration 1.2. Ring spinning for pure cotton (1 plucker, 1 mixer, 2 cleaners with carding units, 1 kind of material) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower JSB 103 Mono-axial Flow Opener

 Open the catalog to page 5
Blow room-6

Blow room Blow room Blowroom-carding process configuration 1.3. Ring spinning for pure cotton (1 plucker, 2 mixers, 2 cleaners with carding units, 2 kinds of material) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower JSB 103 Mono-axial Flow Opener

 Open the catalog to page 6
Blow room-7

Blow room Blow room Blowroom-carding process configuration 2.1. Rotor spinning for pure cotton (1 plucker, 1 mixer, 1 cleaner with carding units) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower JSB 103 Mono-axial Flow Opener TF 29 Three-way Control Valve/ JFA 001 B Pneumatic Distributor JSB 318 Fine Opener (porcupine /nose-type beater) JSB 318 Fine Opener (aluminum pin beater)

 Open the catalog to page 7
Blow room-8

Blow room Blow room Blowroom-carding process configuration 3.1. Ring spinning for man-made fibre (1 plucker, 1 mixer, 1 cleaner with carding units) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower

 Open the catalog to page 8
Blow room-9

Blow room Blow room Blowroom-carding process configuration 3.2. Ring spinning for man-made fibre (1 plucker, 2 mixers, and 2 cleaners with carding units) JSB 008 C Reciprocating Bale Plucker 119 MT-6000/119 MD 5 Spark & Metal Dual Separator FA 100 Multi-function Airflow Tower

 Open the catalog to page 9
Blow room-10

Blow room Blow room Automatic Bale Plucker JSB 002、JSB 003 - meet demand of high quality functional fiber production. As the first process of blow room, the automatic round bale pluker JSB 002 /JSB 003 grabs all grades of cotton and man-made fiber below 76mm. Two JSB 002 can be used in parallel if needed. When there are many varieties of cotton with large differences, the number of blending cotton bales can be increased, which helps to improve the blending quality and the evenness of the sliver. - Maximum yield of 1 000 kg/h. - More bales can be laid in JSB 003, better blending performance - Two...

 Open the catalog to page 10
Blow room-11

Blow room Blow room Precise blending☺ → Visible and digital precise weighing → Blending of up to 6 different raw materials → Accuracy of blending up to 1% → Auto-taring and accurate calibration → Auto-compensation with weighing accuracy up to 1% → Storage of multiple process formula, easy and fast lot change → Easy to clean and saves labour costs → Intelli

 Open the catalog to page 11
Blow room-12

Blow room Blow room Accurate Blending The Weighting Opener JSW 301 and the Horizontal Feeder JSW 311 can flexibly adopt various feeding modes such as automatic or manual. Accurate weighing according to the proportion, 2 to 6 different fibres can be blended at the same time with a blending accuracy of up to 1%. Visible and digital precision weighing The dynamic display shows the weight of each weighing unit in real time. The weighing times and total weight are accumulated automatics. A highly precise sensor provides accurate readings. Blending of up to 6 different raw materials Modular weighing...

 Open the catalog to page 12
Blow room-13

Blow room Blow room Multifunctional Airflow Tower FA 100 – reducing running cost The FA 100 Multifunctional Airflow Tower can effectively balance the airflow of the front and rear machines, remove the metal and heavy debris in the material flow, ensuring the safe and stable running of the blow-carding system and reducing the running cost. - Maximum yield of 2 000 kg/h. - The frequency converter of the fan ensures optimal air volume and pressure, and can result in energy saving. - The FA 100 A is equipped with 2 outlets of material in order to meet the needs of different processes. - Equipped with...

 Open the catalog to page 13
Blow room-14

Blow room Blow room Multi-mixer JSB 027 - meets the demand of all spinning processes The JSB 027 Multi-Mixer is suitable for the opening and mixing of all kinds of fibres under 76 mm, with high adaptability of raw materials. It can meet the demands of all spinning process requirements and is easier to maintain due to its compact structure. - Modular design for smooth material transportation and transfer. - According to different output and mixing requirements, three different configurations of 6, 8 and 10 chambers can be provided for flexible selection. - Maximum yield of 2 500 kg/h. - Compact...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.