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Ophthalmic - Coolant & Waste Management

Ophthalmic - Coolant & Waste Management

Ophthalmic - Coolant & Waste Management

Product catalog summary
Overview: This document details coolant management and debris removal systems in optical manufacturing, focusing on lens production. It covers specifications, procedures, and equipment options for efficient management.
Specifications: The systems accommodate configurations like HC1 Plus, HC3, HC6, and HC6 Plus, tailored for different generator numbers and production volumes. Specifications include power, dimensions, weight, and air/water pressure requirements.
Procedures: Integration of pump stations, chip separators, and compactors is described for coolant and debris recycling. Maintaining optimal coolant pressure and flow is crucial for effective debris evacuation and machine performance.
Equipment Options: Options include integrated and standard pump stations, chip separators, chip compactors, and Weima briquetter presses, designed for space efficiency and improved production floor utilization.
Features and Benefits: Features include automatic chip separation, self-cleaning centrifuges, and intuitive interfaces. Benefits are increased productivity, reduced downtime, and cost savings on coolant and waste disposal.
Recommendations: For high-volume production, systems like HC6/HC6 Plus with Weima briquetters are recommended for optimal swarf management and coolant recovery.
Technical Specifications:
  • Integrated Pump Station Low Profile: Dimensions: 310 x 1170 x 824 mm, Weight: 80 kg, Air: 60 psi @ 1 SCFM.
  • Standard Pump Station Low Profile: Power: 208 V, 15 A, 60 Hz / 400 V, 15 A, 50 Hz, Dimensions: 310 x 1170 x 824 mm, Weight: 80 kg, Air: 60 psi @ 1 SCFM.
  • Chip Separator Assembly Dual: Dimensions: 862 x 1087 x 1404 mm, Weight: 172 kg.
  • Chip Separator Assembly Triple: Dimensions: 1159 x 1096 x 1404 mm, Weight: 218 kg.
  • Double Compactor: Dimensions: 697 x 1119 x 1793 mm, Weight: 281 kg.
  • Triple Compactor: Dimensions: 999 x 1119 x 1793 mm, Weight: 332 kg.
  • Weima TH600 Vario Briquetter: Power: 460 V, 35 A, 60 Hz / 400 V, 40 A, 50 Hz, Dimensions: 2300 x 2118 x 1553 mm, Weight: 1000 kg, Air: 75 psi @ 2 SCFM.
  • Weima TH800 Vario Briquetter: Power: 460 V, 80 A, 60 Hz / 400 V, 80 A, 50 Hz, Dimensions: 2300 x 2069 x 2088 mm, Weight: 3000 kg, Air: 75 psi @ 2 SCFM.
Options and Features:
  • Integrated and Standard Pump Station - Low Profile: Facilitates fluid and debris transport through overhead pipelines.
  • Chip Separator: Enhances water and coolant recovery, available in Dual and Triple sizes.
  • Chip Compactor: Optimizes production floor space, available in Double and Triple sizes.
  • Weima Briquetter Press: Reduces input material volume and recovers more coolant, available in TH800 Vario and TH600 Vario configurations.
Peripheral Equipment: Includes Integrated Pump Station, Pump Station Low Profile, WEIMA Briquetter press, and Chip Separator.
Coolant Management and Debris Removal Systems: Designed for optical manufacturing, supporting various generator configurations and optional equipment like Chip Compactor or Chip Separator.
Contact Information: Sales and service contacts are provided for North America, Europe, Asia, and Latin America.
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Catalog excerpts

Ophthalmic - Coolant & Waste Management-1

COOLANT MANAGEMENT AND DEBRIS REMOVAL SYSTEMS Optical Manufacturing Solutions.

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Ophthalmic - Coolant & Waste Management-2

COOLANT MANAGEMENT Machining coolants play a critical role in high volume lens manufacturing. Monitoring, managing, and recycling fluids from lens production improves productivity, saves money through optimized tool life, and reduces machine downtime, coolant concentrate purchases and minimizes waste and disposal costs. Coolant management and chip removal systems by Bazell Technologies®, are available for a range of production scenarios, from a single line to mass manufacturing. The systems guarantee optimal lubrication for increased machining speeds, as well as a safe, clean working environment...

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Ophthalmic - Coolant & Waste Management-3

Automated coolant cleaning system for a single lens generator with any mixture of organic lens materials. Specifically designed for Satisloh’s VFT-orbit 2, the HC1 Plus can process the debris of 100 lenses per hour. Use with Integrated or Standard Pump Station to maximize production space by relocating the coolant cleaning system to a remote location in your facility. Automated coolant cleaning system for organic materials. Seamlessly integrates with Pump Stations, Chip Separators, or Compactor Assemblies. Designed for operation remote from generators for optimum use of surfacing laboratory space....

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Ophthalmic - Coolant & Waste Management-4

FEATURES + BENEFITS • Achieve maximum productivity from generator • Minimized routine cleaning: no generator interruptions during production • Centrifuge self-cleans without stopping production • Automatic chip separation or compacting • Tanks with anti-sedimentation system substantially reduce cleaning • UL508A construction • Continuous high pressure fluid delivery to generator • Automatic water makeup, coolant mixing, and additive dosing • Simple alarm display with downloadable data logs • Intuitive operator interface • Automatically maintains both coolant levels and proportions PC/HI: up to...

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Ophthalmic - Coolant & Waste Management-5

Integrated Pump Station and Pump Station Low Profile Chip Separator WEIMA Briquetter press for swarf management PERIPHERAL EQUIPMENT Integrated and Standard Pump Station - Low Profile Weima Briquetter Press Transport all fluids and debris through an overhead pipeline to a single collection point (Chip Separator or Chip Compactor system), eliminating the need for tanks and debris bins in the surfacing area. With the smallest footprint possible, it allows positioning between conveyors. The Weima Briquetter is an ideal complement to the HC6 Coolant Management Systems for unrivaled swarf management....

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Ophthalmic - Coolant & Waste Management-6

TECHNICAL INFORMATION Power Dimensions (wxdxh) Integrated Pump Station Low Profile Standard Pump Station Low Profile Chip Separator Assembly Dual Provided by Microseparator system Provided by Microseparator System Chip Separator Assembly Triple Provided by Microseparator system Provided by Microseparator System Double Compactor Provided by Microseparator system Provided by Microseparator System Triple Compactor Provided by Microseparator system Provided by Microseparator System Weima TH600 Vario Briquetter Weima TH800 Vario Briquetter Generators supported Pump station required Chip Compactor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.