HC series

HC series

HC series

Product catalog summary
Overview
The document details coolant management and debris removal systems in optical manufacturing, focusing on Satisloh's solutions. It covers specifications, configurations, and benefits aimed at optimizing lens production processes.
Specifications
The document provides technical specifications for components like pump stations, chip separators, compactors, and briquette presses. Key specifications include power requirements, dimensions, weight, and air pressure for each component.
Configurations
The systems are modular and customizable, including integrated and standard pump stations, chip separators, and compactors, designed to efficiently manage fluids and debris in lens manufacturing.
Procedures
Fluids and debris are transported through pipelines to centralized collection points, reducing the need for tanks and bins, maximizing space efficiency, and enhancing production flow.
Norms and Standards
The systems comply with modern manufacturing standards, ensuring optimal lubrication, safe working environments, and continuous production capabilities.
Recommendations
Specific configurations are recommended based on production volume and material types, such as CR39, PC, and Trivex lenses. The use of briquette presses is highlighted for waste reduction and coolant recovery.
Key Features and Benefits
Features include automatic chip separation, self-cleaning centrifuges, and intuitive control interfaces. Benefits include increased productivity, reduced downtime, and cost savings on coolant and waste disposal.
Technical Specifications
  • Dimensions and Weight: Examples include the Integrated Pump Station (310 x 1170 x 824 mm, 80 kg) and the WEIMA TH800 Vario Briquette Press (2300 x 2069 x 2088 mm, 1100 kg).
  • Power Requirements: Equipment operates on different voltages and frequencies, e.g., the Standard Pump Station requires 208 V, 15 A, 60 Hz or 400 V, 15 A, 50 Hz.
  • Air Pressure and Flow: Devices like the WEIMA Briquette Press operate at 5.2 bar @ 56 l/m and 75 psi @ 2 SCFM.
Procedures and Configurations
  • Integrated and Standard Pump Station: Designed to transport fluids and debris through an overhead pipeline to a single collection point, minimizing the need for tanks and debris bins.
  • Chip Separator: Separates fluids mixed with chip and tape debris, maximizing water and coolant recovery. Available in Dual and Triple Assembly sizes.
  • Chip Compactor: Compacts chip and tape debris, with automatic discharge to bins or conveyors. Available in Double and Triple sizes.
  • WEIMA Briquette Press: Complements the HC6 Coolant Management Systems, reducing input material volume and recovering coolant. Available in TH600 and TH800 Vario configurations.
Recommendations and Best Practices
  • Use the Chip Separator and Compactor for high volumes of specific materials like CR39, HI, PC, and Trivex.
  • Consider the WEIMA Briquette Press for efficient swarf management and coolant recovery.
Peripheral Equipment
  • Includes Integrated Pump Station and WEIMA Briquette Press for swarf management.
Contact Information
Sales and service contacts are provided for North America, Europe, Asia, and Latin America.
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Catalog excerpts

HC series-1

COOLANT MANAGEMENT AND DEBRIS REMOVAL SYSTEMS Optical Manufacturing Solutions.

 Open the catalog to page 1
HC series-2

COOLANT MANAGEMENT Machining coolants play a critical role in high volume lens manufacturing. Monitoring, managing, and recycling fluids from lens production improves productivity, saves money through optimized tool life, and reduces machine downtime, coolant concentrate purchases and minimizes waste and disposal costs. Coolant management and chip removal systems by Bazell Technologies®, are available for a range of production scenarios, from a single line to mass manufacturing. The systems guarantee optimal lubrication for increased machining speeds, as well as a safe, clean working environment...

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HC series-3

Automated coolant cleaning system for a single lens generator with any mixture of organic lens materials. Specifically designed for Satisloh’s VFT-orbit-2, the HC1 Plus can process the debris of 100 lenses per hour. Use with Integrated or Standard Pump Station to maximize production space by relocating the coolant cleaning system to a remote location in your facility. Automated coolant cleaning system for organic materials. Seamlessly integrates with Pump Stations, Chip Separators, or Compactor Assemblies. Designed for operation remote from generators for optimum use of surfacing laboratory space....

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HC series-4

FEATURES + BENEFITS • Achieve maximum produc�vity from generator • Minimized rou�ne cleaning: no generator interrup�ons during produc�on • Centrifuge self-cleans without stopping produc�on • Automa�c chip separa�on or compac�ng • Tanks with an�-sedimenta�on system substan�ally reduce cleaning • UL508A construc�on • Con�nuous high pressure fluid delivery to generator • Automa�c water makeup, coolant mixing, and addi�ve dosing • Simple alarm display with downloadable data logs • Intui�ve operator interface • Automa�cally maintains both coolant levels and propor�ons PC/HI: up to 600 lenses/hour CR:...

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HC series-5

Integrated Pump Station / Pump Station Chip Separator WEIMA Briquette press for swarf management PERIPHERAL EQUIPMENT Integrated and Standard Pump Station WEIMA Briquette Press Transport all fluids and debris through an overhead pipeline to a single collection point (Chip Separator or Chip Compactor system), eliminating the need for tanks and debris bins in the surfacing area. With the smallest footprint possible, it allows positioning between conveyors. The WEIMA Briquette press is an ideal complement to the HC6 Coolant Management Systems for unrivaled swarf management. The volume of input material...

 Open the catalog to page 5
HC series-6

TECHNICAL INFORMATION Power Dimensions (wxdxh) Integrated Pump Station Standard Pump Station Chip Separator Assembly Dual Provided by Microseparator system Provided by Microseparator System Chip Separator Assembly Triple Provided by Microseparator system Provided by Microseparator System Double Compactor Provided by Microseparator system Provided by Microseparator System Triple Compactor Provided by Microseparator system Provided by Microseparator System WEIMA TH600 Vario Briquette press WEIMA TH800 Vario Briquette press modular customized to your lab specific needs HC1 Plus Generators supported...

 Open the catalog to page 6

All Satisloh catalogs and technical brochures

  1. SPM-50

    4  Pages

  2. Multi-FLEX-2E

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.