SATA® filter regulator systems 500 series Spray Guns I Cup Systems I Breathing Protection I Air Filtration I Accessories Clean compressed air for perfect finishes

SATA – Your experts for clean compressed and breathing air Compressed air is one of the main sources of energy in paint shops. After being generated in the compressor, the air is fed into the compressed air circuit, whereby impurities such as tiny particles of compressor oil can be carried along right into the spray gun or breathing air. While such impurities are not particularly relevant for many industrial applications, they will inevitably cause coating flaws or pose a health risk in the paint application process. When working with waterborne paint systems, even the tiniest quantities of oil...

FOR MORE INFORMATION ON: Technical layout of an air line circuit (pages 4 – 5) Compressed air treatment system (page 6 – 7) Flow-optimised cyclone separator (page 8 – 9) SATA filter 584 - product description (page 10) Filter maintenance - for best compressed air quality at all times (page 11) Filter cartridges and accessories (pages 12 – 13) Tips and recommendations (page

Technical layout of an air line circuit Ring pipe with slight gradient (0.5 e.g. in the mixing room "Swan neck" SATA filter 524 Teflon ball valve Allows easy and safe maintenance of the filter regulator unit Pressure tank Refrigerant dryer Compressed air generated by the compressor can be contaminated with various substances: Oil droplets Oil vapours Condensate / water vapour Particles > 5 µm Particles > 0.01 µm First filter stage: Oil/water separator with sintered filter The sintered filter separates particles > 5 µm. Exchange interval: every 6 months. Not sufficient for spraying or for breat...

Spray booth Additional second filter stage: fine filter Additional third filter stage: activated char- The fine filter separates particles coal filter > 0.01 µm; Capacity of particle filtration: 99.998 %. Activated charcoal adsorbes oil vapours from the compressed air. Exchange interval: every 6 months. (Every Exchange interval: every 6 months. 3 months wiith previous and competition waterborne paints. However, breathing air quality in combination with belt- Compressed air also suitable for waterborne paints and breathing air hung activated charcoal filte

SATA filter 500 series – Compressed air treatment system A well functioning compressed air circuit also includes regularly maintained compressed air filter units. To warrant troublefree operation, a filter unit should be fitted either immediately in front of or directly inside the spray booth. While the SATA filter 544 will be sufficient for solvent-based paints, the SATA filter 584 is required when applying waterborne paints, as the activated charcoal stage eliminates the critical oil vapours that can cause coating flaws with waterborne materials. A three-stage SATA filter 584 filter unit is...

PRODUCT BENEFITS Higher absorption of contaminations (compared to SATA filter 484) due to the new sintered activated charcoal filter Air flow with 4 connections approx. 3,800 Nl/min (135 cfm) SATA filter timer to monitor the exchange intervals of all filter cartridges Synchronised maintenance: Filter maintenance only necessary every 6 months for all stages Maintenance-free bayonet lock with haptic and acoustic feedback Fine filter and activated charcoal filter cartridges fit perfectly by being simply inserted – without screw fittings or additional seals CCS colour coding of filter housing and...

Flow-optimised Cyclone separator SATA FILTER 484 With the previous generation of filter units, the incoming compressed air enters the cyclone separator at high speed (undefined position) and is slowed down abruptly when hitting the cyclone separator (leading to loss of energy) before being accelerated again, thus reducing the efficiency to separate harmful particles. The oscillating air flow rate (fast – slow – fast) caused by the abrupt deceleration of the air flow leads to a pressure drop inside the filter stage and eventually in the whole system, preventing the best possible separation of...

The flow-optimised cyclone separator (defined position), that ensures a constant and uniform air flow as well as an uninterrupted air rotation over a longer distance, minimises the pressure drop in the system resulting in a notably enhanced separation of particles. Flow rate

Spare filters and accessories Large pressure regulator for a precise setting of the required outlet pressure SATA filter timer to monitor the filter cartridge exchange intervals of all filter stages Air inlet G ½“ female thread; air flow: approx. 3,800 Nl/min (135 cfm) at 6 bar (87 psi) In-line installation from the left or the right side possible Flow-optimized cyclone separator with high separation efficiency of particles > 5 µm Air outlet with ball valves (¼" male thread) – (optional: SATA high flow quick couplings) Automatic condensate discharge valve – high operating security, low service...

Filter maintenance – ensuring premium air quality In order to preserve its efficiency, the filter unit must be regularly maintained, thus avoiding coating flaws and other quality issues and eventually expensive rework. SATA equips all filter units with the SATA filter timers to re- ing SATA filter timer which is inserted in the provided mind users to regularly change the filter cartridges. holder and activated every time after the filter has been maintained. Handling the SATA filter timer is as easy as that: 1. When a new filter regulator unit is installed, each filter timer must be activated...

Spare filters and accessories SATA filter cartridges First stage: sintered filter the sintered filter eliminates particles > 5 µm Exchange interval: every 6 months Art. No. 22160 SATA® tester  air For a quick and safe check of the compressed air concerning substances causing coating flaws. Second stage: fine filter for SATA filter series 500 the fine filter eliminates Exchange interval: every 6 months Art. No. 1097999 Third stage: activated charcoal filter for SATA filter series 500 Activated charcoal separates oil vapours Exchange interval: every 6 months Art. No. 1098004 Months until next change...