Packing lines
14Pages

PACKAGING Specifically dedicated to the design and production of packaging lines, that are fully automated for extruded, anodized and painted aluminium profiles. Continuous process of research and development that allows staff to design and implement solutions that best meet all the requirements of modern industrial management and process systems dedicated to aluminium.

OUR AIMS • Maximum productivity and reliability of all components. • Constant repetition of the wrapping quality on protected surfaces. • Flexibility and high performance for packaging of different profile types. • Optimisation of consumption of coating material.

SHEET STRETCHING BOARD The operator pre-sets the quantity and length of the sheet to be integrated between the profiles during the preparation of the bundle. Prepared for the spreading of layers of sheets cut from coils of plastic or reels of paper on a special surface, at the discretion of the customer. REEL DIMENSIONS BUNDLE WRAPPER Before entering the packaging line, the operators manually group several profiles to form a bundle. Once formed, the bundle of profiles is placed by two operators on the feed conveyor in correspondence with the bundle centraliser. Once this bundle has been...

WALKING BEAM TABLE The function of this moving table is to transfer the bundle/ aluminium profile from the position of support of the bundle itself, towards the motorised roller conveyor that feeds the wrapping machine. This power system has the function of transferring the profiles that are to be wrapped towards the motorised roller at a constant rate. FREQUENCY MAXIMUM LOAD VERSIONS AVAILABLE LOADING MOTORISED ROLLER This roller allows bundles of profiles from the belts of the walking beam to be placed in the wrapping machine. It maximises the tracking rate (variable) between the bundle...

WRAPPING MACHINE The wrapping machine is designed for the insertion of two rolls of polyethyle- ne with a diameter of 300mm and with special roll-holders and an adjustable mechanical device for the tension of the film which wraps the profiles. The main spindle is supported by two MAX SPEED 35m / Min. IF USING THE SEALER special bearings which allow it to be able to perform an extremely reliable feed of the profiles with optimal overlapping of the opaque film at a speed of over 42m / Minute. The wrapping machine is equipped with two motorised groups for the advancement of SPINDLE ROTATION...

BUNDLE MAKER The size of the bundle is set by the operators and it is possible to define the width, height and length of each bundle. This bundle maker is equipped with a late- MINIMUM DIMENSIONS MAXIMUM DIMENSIONS ral discharge function onto belts, in order to also perform the formation of bundles within cardboard containers or for small batch sizes manually. BUNDLE WRAPPING INLET ROLLER This roller has the function of receiving the bundle that has just been formed and transfer it to the inlet of the bundle wrap (AVP-3) in order to be completely packed. It is equipped with a bundle...

BUNDLE WRAP AVP-3 IMPORTANT: THE BUNDLE WRAP NEEDS MINIMAL FOUNDATIONS The bundle wrap is equipped with an electronic control system for the autocentring of the perimeter of rotation of the nylon coil depending on the size of the bundle. This device is of fundamental importance to avoid excessive wrinkling of the wrapping coil. The control of the rotation takes place through an inverter to allow a variable overlap of nylon according to the specific needs of the product. The bundle wrap AVP3 is also equipped with an automatic device for the insertion of strips above and below the bundle of...

HINGED SLAT CONVEYOR BUNDLE ACCUMULATION The bundle accumulation station makes it possible to accumulate material that is then collected for transport to the loading equipment or eventually be transferred to a storage warehouse. The lengths of accumulation may vary depending on the needs of the customer from 3 to 6.5m. This series of conveyor belts has the function to transfer the packs coming out from the AVP_3 machine to the accumulation station.

MANUAL BUNDLE FORMATION The function of these mobile trolleys is to allow the manual formation of profile bundles to be packed. The profiles are placed by operators into special trolleys equipped with two feedback rollers one fixed and one movable, depending on the bundle to be carried. Once the bundle has been formed these trolleys make bundle transfer possible and they deposit it on the handling line where it MINIMUM DIMENSIONS MAXIMUM DIMENSIONS PROFILE DISCHARGE ROLLER These rollers are located at the exit of the traditional packaging line. The packed profiles are automatically placed...

AUTOMATIZED ANODIZING PLANTS

LIMITATIONS OF LIABILITY All data in this publication were verified with accuracy on the basis of knowledge currently available. Like all the information for the application, the data provided does not constitute binding indications, which are outside of our contractual obligations (including in relation to any rights of third parties) and for which we accept no responsibility. In particular, the figures presented are not guarantee specific about the characteristics and the user is responsible for supervising the materials we provide and the suitability for use expected.

SAT S.p.A. Via Meucci, 4 37135 Verona (VR) Italy tel: +39 045 8280601 fax: +39 045 8213937 S u r f a c e A l u m i n i u m Te c h info@sataluminium.com www.sataluminium.com