EZY

EZY
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EZY

Product catalog summary
Introduction
EZY® is an advanced system for decorating aluminium profiles with a wood effect. It offers high production standards with low costs for consumable materials and reduced labor requirements. The system is trademarked and provides a dynamic design process with consistent finishing.
Process Overview
The process involves a transportation system with chain conveyors for loading and unloading profiles. The system requires only two operators and includes a decorating machine and a curing oven for the powder layers.
Decorating Machine
The machine includes a profile leveling system, a shuttle for the decoration drum, and a powder batcher. It allows for easy and fast design changes.
Curing Oven
The curing oven uses forced-circulation hot air and can be powered by natural gas, LPG, or diesel. It features high thermal efficiency due to its insulation and design.
Productivity and Specifications
With two decorating machines, the system can process 212 profiles per hour, requiring 50 kW of electrical power and 115,000 kcal/h of fuel. With one machine, it processes 112 profiles per hour with 35 kW of power and 80,000 kcal/h of fuel. The system dimensions are 11.5m x 11m x 4m.
Innovative Technology
The system integrates transportation, decoration, and curing in a compact layout. It is flexible, easy to manage, and offers high output per worker. The production cost is close to traditional coatings, and the aesthetic result is superior, with durability in extreme conditions.
Limitations of Liability
All data provided are verified but not binding. Users are responsible for ensuring the suitability of the materials for their intended use.
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Catalog excerpts

EZY-1

SAT S.p.A. HEADQUARTER: Via Meucci 2, 37135, Verona (VR) Italy S u r f a c e A l u m i n i u m Te c h OPERATIONS: Viale del Lavoro, 46/48 37060, Buttapietra (Vr) Italy Tel. +39 0376 256149 Fax +39 0376 256147 [email protected] www.sataluminium.com

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EZY-2

EZY® is the most advanced system now available on the market to decorate aluminium profiles with wood effect. Thanks to the technological innovations introduced, it is possible to reach high production standards, with low costs as far as regards consumable materials and with reduced man labour. The production cost per profile is very close to the traditional monochrome coating (RAL). The designs, carried out by means of a decorative drum, are dynamic and the finishing, combination of two layers of powder (base and top coat), constant along the time. EZY® is a trademark.

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EZY-4

LOADING/UNLOADING AND TRANSPORTATION SYSTEM The transportation system consists of two chain conveyors, to which the profile ends are hanged. An appropriate hooking system ensures the right tension of the profile, in order to enable the connection of any profile type, flexible bars can also be processed. The profiles are loaded and unloaded by the same station (two operators only for loading and unloading); The transportation system automatically with a step movement, drives the pieces along the circuit: decorating machine, final oven for the curing of the two layers of powder (base and top coat)....

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EZY-5

DECORATING MACHINE This device executes the decoration with the selected pattern. The components of the machine are: n a profiles levelling system, assuring a high planarity during the coat laying; a shuttle for the decoration drum, running along the profiles’ length; a system consisting of a drum and a powder batcher to apply the powder according to the selected pattern. The passage from a design to the other is easy and fast.

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EZY-6

CURING OVEN Bell oven with forced-circulation hot air for the end powder coating polymerization. Equipped with a burner which can be supplied with Natural, LPG, or Diesel upon customer request. The insulation, ensured by a 100 mm thick rock wool, grants together with the bell-shape of the oven, a very high thermal efficiency. RECIRCULATING FANS OVEN HEAT EXCHANGER Curing oven air cyrculation circuit

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EZY-7

INNOVATIVE TECHNOLOGY [First decorating machine] [Second decorating machine] WITH 1 DECORATING MACHINE Productivity: 2 decorated sides per profile Electrical power supply Thermal power installed Fuel consumption (ind.) Overall dimension lenght: 11.5 m Width: 11 m Height: 4 m [*] WITH 2 DECORATING MACHINE Productivity: 2 decorated sides per profile Electrical power supply Thermal power installed Fuel consumption (ind.) Workers Overall dimension 3 lenght: 11.5 m Width: 11 m Height: 4 m

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EZY-8

ADVANTAGES, RUNNING COSTS AND FINISHING n First wood effect plant with transportation system, one or two decorating machines and curing oven all integrated n Compact Layout n Flexible system easy to manage with change at patters and powder (colour) n High “per worker” output n Production cost per profile very close to traditional coating (RAL) thanks to the reduced number of operators (max. 3) and the low quantity of powder necessary for the decoration (to decorate 3000Kg. of aluminium only 25Kg. of powder are required) n An aesthetic result giving the profile a liveliness and a warmth never...

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EZY-10

LIMITATIONS OF LIABILITY All data in this publication were verified with accuracy on the basis of knowledge currently available. Like all the information for the application, the data provided does not constitute binding indications, which are outside of our contractual obligations (including in relation to any rights of third parties) and for which we accept no responsibility. In particular, the figures presented are not guarantee specific about the characteristics and the user is responsible for supervising the materials we provide and the suitability for use expected.

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EZY-11

SAT S.p.A. HEADQUARTER: Via Meucci 2, 37135, Verona (VR) Italy S u r f a c e A l u m i n i u m Te c h OPERATIONS: Viale del Lavoro, 46/48 37060, Buttapietra (Vr) Italy Tel. +39 0376 256149 Fax +39 0376 256147 [email protected] www.sataluminium.com

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All SAT S.p.A. (Surface Aluminium Technologies) catalogs and technical brochures

  1. Packing lines

    14  Pages

  2. Anodizing Lines

    24  Pages

  3. EFFECTA

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.