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Sartocheck® 5 Plus Filter Tester

Sartocheck® 5 Plus Filter Tester
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Sartocheck® 5 Plus Filter Tester

Product catalog summary
Overview: The Sartocheck® 5 Plus Filter Tester is engineered for rigorous filter integrity testing in GMP environments, focusing on quality risk management, data integrity, usability, and health, safety, and environment (HSE) standards.
Quality Risk Management: The device features automatic detection of improper test setups and abnormal conditions, supported by FMEA documentation. It calculates pressure reading deviations and prevents irregular test repeats, ensuring compliance with standards like ICHQ9 and Annex 1.
Usability: Equipped with a 12.1” touchscreen, the device offers easy data transfer and automation via Modbus TCP and OPC UA. It supports LDAP group-based role management and provides improved audit trail filtering and network printing.
Health, Safety, and Environment: The IP64 rated, explosion-proof device is suitable for alcohol-wetted filters and resistant to cleaning agents. It includes software for pneumatic cleaning to enhance contamination control.
Data Integrity: Operating on a custom Linux-based OS, it features encrypted data backup and electronic signatures, adhering to ALCOA+ principles for reliable data management and traceability.
Intuitive Usability: The user interface is designed for ease of use, with a large digital keypad and glove compatibility. It supports automation protocols and memory management compliant with 21CFR Part 11.
Data Security: The system is protected against malware with a write-protected root file system and encrypted data storage, supporting secure data transfer and LDAP for user management.
Specifications: The device offers remote administration via OPC UA, faster testing through automatic test time reduction, and ATEX certification for hazardous environments. It supports multiple languages and data export in JSON and PDF formats.
Procedures: Features include faster diffusion and water intrusion testing by truncating tests under certain conditions and an accelerated bubble point test for quicker results.
Safety and Compliance: Designed for explosion-hazardous areas, the device is resistant to cleaning agents and VHP, IP64 compliant, and provides continuous pressure status visualization for operator safety.
Accessories: Optional accessory kits for external venting and automated cleaning enhance contamination control and quality assurance, certified for hazardous areas.
Software and Upgrades: Includes a roadmap for software upgrades improving data integrity, usability, and safety, included in the purchase price without requiring re-qualification.
Conclusion: The Sartocheck® 5 Plus is a leading solution for filter integrity testing, offering advanced automation, safety features, and regulatory compliance, suitable for environments requiring high levels of quality risk management and data integrity.
Transportation Box Specifications: Constructed from polypropylene and polyethylene, the box includes wheels and a telescopic handle, with dimensions of 670 × 510 × 372 mm and a weight of 12.3 kg. It accommodates the device and accessories.
Test Methods and Measuring Ranges: Includes diffusion, bubble point, water intrusion, and pressure drop tests, with specific measuring ranges and flow rates.
Power Supply and Pneumatics: Requires a power supply of 100 – 240 V AC at 50/60 Hz, with a maximum power input of 74 W and pneumatic specifications including a maximum inlet pressure of 8,000 mbar.
Technical Specifications: Provides measuring accuracies for various tests, device dimensions, weight, and noise levels during operation.
Services and Maintenance: Sartorius offers installation, repairs, qualification, maintenance, training, and calibration services, with service contracts available in three levels.
Contact Information: Contact details for Sartorius Stedim Biotech GmbH in Germany and Sartorius Stedim North America Inc. in the USA are provided.
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Catalog excerpts

Sartocheck® 5 Plus Filter Tester-1

Sartocheck® 5 Plus Filter Tester New Software Release Q2 2021

 Open the catalog to page 1
Sartocheck® 5 Plus Filter Tester-3

Sartocheck® 5 Plus Filter Tester Keeps Your Risk Factors Under Complete Control The Sartocheck® 5 Plus perfectly meets today’s key industry requirements for filter integrity testing in demanding GMP environments. It sets a new standard for filter integrity testing devices, allowing you to: Surpass the Requirements of Quality Risk Management (QRM) Reach the Ultimate Level of Data Integrity Experience the Comfort of Intuitive Usability Discover the Simplicity of Health, Safety, and Environment (HSE) Quality Risk Management Automatic detection of improper test setups Automatic detection of abnormal...

 Open the catalog to page 3
Sartocheck® 5 Plus Filter Tester-4

Surpass the Requirements of Quality Risk Management (QRM) The regulatory focus on QRM (cf. ICHQ9 and the new Annex 1 written by EMA in cooperation with the US-FDA, WHO, and PICs) also applies to filter integrity testing as a fundamental element of sterility assurance. The Sartocheck® 5 Plus Filter Tester uses program-specific parameters allowing the automatic identification of testing anomalies in advance of or during the test. This avoids time-consuming and costly deviations, potential drug recalls, and 483 warning letters. The bubble point programs can be defined with a minimum flow expected...

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Sartocheck® 5 Plus Filter Tester-5

Automatic Detection of Abnormal Test Conditions From a Pressure Increase When a filter is being tested, it always generates a certain pressure decay. If a pressure increase is detected instead of a pressure decay, it may indicate a temperature change or that the downstream side of the filter is being pressurized. Prevention of Irregular Test Repeats (Roadmap) It is generally recommended that a filter should be tested a maximum of three times at the user’s site (cf. PDA Technical Report 26 and PDA Points To Consider Part 2 Topic K). If more tests are required to get a test pass, the integrity...

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Sartocheck® 5 Plus Filter Tester-6

Reach the Ultimate Level of Data Integrity Filter integrity test values are part of the batch protocol and are used to justify the drug release. Long-term reliable data is crucial to avoid quality deviations and potential FDA 483 warning letters. The integrity and security of filter integrity test data must not be seen only as an IT problem but also as a potential global business risk. Low standards of data integrity and security may not only jeopardize the activities of the drug manufacturing company, but, even more critical, endanger the health of patients.

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Sartocheck® 5 Plus Filter Tester-7

Data Integrity Statement | ALCOA+ Principles The Sartocheck® 5 Plus Filter Tester has been designed in accordance with the ALCOA principles as mentioned in the FDA “Data Integrity and Compliance with Drug CGMP Questions and Answers: Guidance for Industry” from December 2018 and the ALCOA+ principles as referred to in the MHRA “GXP’ Data Integrity Guidance and Definitions” from March 2018. Ask for our Data Integrity Statement for details. Data Security The Sartocheck® 5 Plus Filter Tester is a closed system and uses a custom Linux-based OS with Sartorius’ custom architecture to provide inherent...

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Sartocheck® 5 Plus Filter Tester-8

Experience the Comfort of Intuitive Usability An optimal user experience speeds up process workflows due to intuitive guidance and ease of use. The high-quality touchscreen of the Sartocheck® 5 Plus Filter Tester provides a unique viewing angle, an intuitive user interface, a logical menu structure, and simple data entry options. This allows straightforward programming of tests and QRM enhancement features, as well as error-free operation in GMP production environments.

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Sartocheck® 5 Plus Filter Tester-9

Intuitive iF-Design Rewarded Human Machine Interface (HMI) Straightforward menus, ergonomic design, formal language, user experience, and user-friendly control system all contributed to start processes within seconds and winning the iF Design Award 2018. Memory Management Even if the Sartocheck 5 Plus can hold more than 22,000 test results it will sooner or later be necessary to free memory space. The memory management gives the posibility to erase the memory in a secure manner, in compliance with 21CFR Part 11. 12.1” Touchscreen With a ± 88° Viewing Angle A large, bright screen with a great...

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Sartocheck® 5 Plus Filter Tester-10

Discover the Simplicity of Health, Safety, and Environment (HSE) Integrity testing often involves the use of chemicals and hazardous materials. The Sartocheck® 5 Plus is certified for use in explosion-hazardous areas (ATEX) and is compatible with all current cleaning agents and VHP. This ensures maximum safety for operators and manufacturing facilities.

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Sartocheck® 5 Plus Filter Tester-11

Splashproof (IP64) The Sartocheck® 5 Plus is designed for IP64-compliance to perform under the most stringent conditions in wet environments such as filter preparation. Ex-Proof (ATEX IECEx & FM Certified) The Sartocheck® 5 Plus is the only explosion-proof filter integrity tester device on the market. This allows safe testing and re-testing of alcohol-wetted filters according to recommended procedures (cf. PDA Technical Report 26 and Points To Consider part 2). The Sartocheck® 5 Plus is certified for explosion-prone areas Zone 2, Groupe II-B (IECEx, ATEX) | Class 1 Zone 2 Group II-B (FM – USA)....

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Sartocheck® 5 Plus Filter Tester-12

Sartocheck® 5 and Sartocheck® 5 Plus Filter Testers The new Sartocheck® 5 Series comes in two variants to match the requirements of the customer with either model. Sartocheck® 5 The Sartocheck® 5 Filter Tester performs all standard integrity tests combined with the ultimate level of Data Integrity, intuitive Usability, and top-level Health and Safety Requirements. Should automation not be required, and if traditional QRM (data entry by bar code scanner, operator training …) is enough for regulatory compliance, the Sartocheck® 5 Filter Tester is sufficient. Sartocheck® 5 Plus The enhanced features...

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Sartocheck® 5 Plus Filter Tester-13

Sartocheck® 5 Order code Usability All commonly used integrity test methods High quality 12.1’’ screen iF-design rewarded user interface LDAP Full data transfer in JSON and PDF Automation Remote administration Memory management Health, Safety and Environment Ingress protection IP64 Ex-proof (ATEX | IECEx | FM certified) Resistant to all current cleaning agents H2O2-vapor resistant (VHP) Automated cleaning of all pneumatics with up to 0.5 M NaOH (requires optional cleaning kit available in Q3 2021) Optional Accessory Kit for External Venting (backflow protection) Quality Risk Management Traditional...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.