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Special Purpose Filling Solutions

Special Purpose Filling Solutions

Special Purpose Filling Solutions

Product catalog summary
Introduction
Sapli has been providing specialized engineering solutions since 1978, focusing on customized filling technologies. Their expertise allows for comprehensive project studies that consider customer needs and product requirements.

Project Development
Projects begin with an in-depth analysis of product behavior during the filling process. Initial testing is conducted at Sapli's pilot plant to ensure efficient, fully-automatic solutions tailored to specific products.

Equipment and Options
Sapli offers multi-format equipment adaptable to various packaging and product combinations. Additional options include integrated process control, multi-stage filling, vibration functions, and checkweighers. Special handling systems are available for irregularly shaped containers.

Filling System Features
  • Multi-stage filling
  • Intermediate vibration function
  • Press-on and screw capping
  • Tare and gross weighing
  • Downstream weigh station
  • Weight/cap quality control
  • Coding and labelling stations
  • Single operator loading/unloading
  • Indexing turret
  • Wire product cut-off system
  • Rejection and return conveyor
  • Artificial vision quality control
These features can be customized based on customer requirements.

Integration and Control
Sapli integrates proprietary items from recognized manufacturers with their equipment. A single PLC and touch-screen panel manage all elements, featuring user-friendly screens with CAD graphics and digital images. All parameters are programmable and stored for quick access.

Disclaimer
The technical data provided is not binding, and Sapli reserves the right to modify or improve products.
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Catalog excerpts

Special Purpose Filling Solutions-1

Packaging Technology SAPLI SPECIAL PURPOSE FILLING SOLUTIONS Since 1978 Sapli counts with a wide experience in special projects, where individual customised engineering solutions had to be developed. An experience-based know-how of our professional team and cutting-edge innovations in filling technologies allow the global study of the project, taking into account all special needs of the Customers and the technical requirements of the product and packaging. All projects start by the deep study of the product behaviour during the filling process. At the very first stage, the product and packaging samples are always tested at the Sapli pilot plant. The detailed preparation of the project guarantees the construction of the high efficient fully-automatic solution, ideally suited to the proposed product. Multi format equipment options for different packaging and product combination can be individually tailored. The additional operation options as an integrated full checking and control of the filling process at every stage is also offered. Depending on the chemical composition and free-flowing features of the product, the filling system may require special additional operations in order to assure the optimal equipment performance. In such a way Sapli offers multistage filling options, tamping or vibration functions, as well as checkweighers and rejection stations. Regarding the containers with irregular or unstable shapes, Sapli offers special pucks and handling systems. Packaging Technology from Barcelona since 1978 ••o

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Special Purpose Filling Solutions-2

Some Sapli’s Filling System options:         Multi-stage filling Intermediate vibration function Press-on and screw capping Tare and gross weighing Downstream weigh station Weight/cap quality control Coding and labelling stations Single operator loading/unloading  Indexing turret  Wire product cut-off system  Rejection and return conveyor  Artificial vision quality control and much more, depending on the Customer’s special requirement. Proprietary items for functions such as weighting systems, x-ray and labelling are sourced from recognised manufacturers and bought together and integrated...

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Special Purpose Filling Solutions-3

A single PLC and touch-screen panel bring all the individual elements together. Simple-to-use screens with specially drawn CAD graphics and digital images in full colour, control the various functions with all variable parameters programmed and held in memory for immediate recall. Technical data offered in the current document is not binding. Sapli reserves the faculty to change or improve the products. SAPLI SOLUTIONS S.L.I C/Barcelona 17, CP 171811 Aiguaviva (Girona)l +34 972 245 503 [email protected] www.sapli.com • ••

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.