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STEPPING MOTOR WITH ENCODER

STEPPING MOTOR WITH ENCODER
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STEPPING MOTOR WITH ENCODER

Product catalog summary
Features
The document discusses the integration of encoders with stepping motors to improve precision and reliability. Key features include accurate homing with index pulse options, stall detection for enhanced reliability, and position verification for safety-critical applications. This integration allows for closed-loop control while retaining the benefits of stepping motors, such as stable stops and higher torque at low speeds.
Application Examples
Stepping motors with encoders are utilized in various applications, including blood analyzers, 3D printing, industrial machines, and mammography equipment.
Stepping Motors Lineup
The document categorizes stepping motors by size: 35mm, 42mm, 56mm, 60mm, and 86mm square models, detailing specifications like holding torque, step angle, and motor dimensions for each model.
Encoder Selection Guide
Four encoder types are available: R, S, M, and L, each offering different counts per revolution (CPR) and features such as compact size, medium to high resolution, and noise immunity. The guide assists in selecting the appropriate encoder based on application needs.
How to Read Part Numbers
The document explains the part number coding system, detailing the significance of each character in specifying motor and encoder features, such as current per phase, encoder family, and resolution.
Standard Models
Specifications for each motor size are provided, including holding torque, step angle, winding type, rated current, and dynamic performance graphs.
Encoder Specifications
Specifications for each encoder type (R, S, M, L) are highlighted, focusing on features like resolution, interface simplicity, and noise immunity.
General Specifications
General specifications include wiring, rotation direction, and internal wiring diagrams for both unipolar and bipolar windings.
Quick Customization Service
The document offers a quick customization service for specific needs, with examples of customization and an inquiry check sheet for customer requests.
General Specifications
The document details motor mounting specifications, which can be vertical or horizontal, and describes thrust and radial play related to shaft displacement under axial and radial loads.
Internal Wiring and Rotation Direction
Internal wiring for unipolar and bipolar windings is described, including the exciting order and lead wire colors. The motor rotation direction is specified as clockwise when viewed from the output shaft side.
Customization Service
SANYO DENKI EUROPE offers customization services for stepping motors with encoders, providing quick customization with in-house CNC machining capabilities for cost-effective and timely delivery.
Encoder Specifications
Various encoder types are available, including capacitive incremental, optical incremental, and optical absolute encoders. Customization examples for different applications, such as 3D printing machines, medical instrumentation, and industrial applications, are listed.
Inquiry Check Sheet
An inquiry check sheet is included for customers to specify their requirements, such as encoder type, CPR, maximum speed, temperature range, and safety standards.
Notes Before Purchase
The document advises against using the product in environments with vibration and warns against retrofitting or modifying the equipment. It emphasizes the importance of reading the instruction manual and contacting the company for special applications.
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Catalog excerpts

STEPPING MOTOR WITH ENCODER-1

STEPPING MOTOR WITH

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STEPPING MOTOR WITH ENCODER-2

STEPPING MOTOR WITH ENCODER Standard Models Quick Customization Service

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STEPPING MOTOR WITH ENCODER-3

Contents Features . . . . . . . . . . . . . . . . . . . p. 4 Application examples . . . . . . . . p. 5 Stepping motors lineup . . . . . . p. 5 Encoder selection guide . . . . . p. 5 How to read part numbers . . . p. 6 Part numbers available . . . . . . . p. 7 Standard Models 35mm. sq models . . . . . . . . . . . p. 8 42mm. sq models . . . . . . . . . . . p. 10 56mm. sq models . . . . . . . . . . . p. 15 60mm. sq models . . . . . . . . . . . p. 18 86mm. sq models . . . . . . . . . . . p. 20 Encoder specifications . . . . . . . p. 22 Type R . . . . . . . . . . . . . . . . . . p. 22 Type S . . ....

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STEPPING MOTOR WITH ENCODER-4

STEPPING MOTOR WITH ENCODER When open-loop control is not enough Stepping systems provide precise positioning with easy control. By adding an encoder to a stepping motor, the controller can monitor the actual position directly, closing the feedback loop and improving the safety and reliability. Various types of encoders Pulse signal Encoder output signal Stepping Motor with Encoder: Features Safety: Position verification Adding an encoder is an ideal and easy solution for safety-sensitive applications, requiring position verification and position maintenance, such as medical instrumentation....

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STEPPING MOTOR WITH ENCODER-5

Application Examples Blood Analyser Stepping Motors: Lineup Industrial machine Basic step angle Model number Motor size Encoder Selection Guide Compact size Simple interface Cost effective Medium resolution Pulse index option Simple interface High resolution Pulse index option Simple interface Pulse index option Differential line driver Encoder type Single ended 4 types of encoder can be selected. They are two and three channels optical incremental encoders and emphasize high reliability and high resolution. Encoder specifications ►p. 22 to 25 Please consult us for higher resolution encoder Noise...

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STEPPING MOTOR WITH ENCODER-6

How to Read Part Numbers Note that not every combination of the following codes or characters is available. Check the part numbers available on the following or contact us. Example: This is a standard model number for a stepping motor and encoder. The motor specifications are 2-phase stepping motor, motor size: 56mm sq., motor length: 54mm, bipolar winding, 2A/phase, S type encoder, 2 channels, 400 CPR. Encoder family Type R, S, M or L Winding type B: Bipolar U: Unipolar Motor dimensions (mm) Code Motor technology

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STEPPING MOTOR WITH ENCODER-7

Part Numbers Available On below table are introduced available combinations between stepping motors and encoders. : Standard combinations, available from stock : On demand Encoder type R type Motor size Based motor Optional Cables Motor cables Motor size Encoder cables Cable P/N Based motor Encoder R220 Sxxx Mxxx Motor type

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STEPPING MOTOR WITH ENCODER-8

Stepping Motors Unipolar and Bipolar winding Lead wire type Holding torque at 2-phase energization [N.m min.] Winding type Rated current A/phase Wiring resistance Ω /phase Winding inductance mH/phase Based motor Optional motor cable Dynamic performances Driver: BS1D200P10 Power supply: 36V 24V Current: 1.2A/phase bipolar Excitation mode: Full-step Load inertia JL = 0.94x10-4kg.m2 (rubber coupling) 1 10 Pulse rate (kpulses/s) 100 Driver: US1D200P10 Power supply: 36V 24V Current: 1.2A/phase unipolar Excitation mode: Full-step Load inertia JL = 0.94x10-4kg.m2 (rubber coupling) 1 10 Pulse rate (kpulses/s)...

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STEPPING MOTOR WITH ENCODER-9

Internal wiring Bipolar winding Orange White Blue General Specification ►p. 26 Rotation Direction ►p. 27 Unipolar winding Encoder cables Manufacturer: MOLEX Housing: 51021-0500 Terminal: 50079-8000 or 8100 Pin No. 5 4 3 2 1 Encoder Specifications Lead wire color Black Yellow Red Green Manufacturer: MOLEX Housing: 22-01-2055 or 22-01-3057 Lead wire color Green Red Yellow White Black Customization Service Sxxx, Mxxx Encoder, Cable P/N: CS3500 Cut but not stripped Lead wire: UL1007 AWG24

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STEPPING MOTOR WITH ENCODER-10

Stepping Motors Bipolar winding Connector type Holding torque at 2-phase energization [N.m min.] Winding type Rated current A/phase Wiring resistance Ω /phase Winding inductance mH/phase Based motor Optional motor cable • For quantities higher than 104 pcs/lot, the encoder is directly mounted on the motor. • For quantities equal or less than 104 pcs/lot an adaptation plate is used for the encoder mounting. The part numbers of motors with adaptation plate end with A and dimensions differ. Dynamic performances Driver: BS1D200P10 Power supply: 36V 24V Current: 1A/phase unipolar Excitation mode:...

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STEPPING MOTOR WITH ENCODER-11

Dimensions with direct mounting [Unit: mm] 2F42xxxxxSx40 2F42xxxxxMx1x 42 ± 0.5 EFFECTIVE LENGTH Motor Length Dimensions with adaptation plate [Unit: mm] 2F42xxxxxSx40A 2F42xxxxxMx1xA Motor Length Internal wiring Encoder Specifications ( ) connector pin number Bipolar winding (9) General Specification ►p. 26 Rotation Direction ►p. 27 Motor cable Customization Service Encoder cables Sxxx, Mxxx Encoder, Cable P/N: CS3500 Manufacturer: MOLEX Housing: 22-01-2055 or 22-01-3057 Lead wire color Orange Blue Yellow Red Lead wire color Green Red Yellow White Black Cut but not stripped Lead wire

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STEPPING MOTOR WITH ENCODER-12

Stepping Motors Unipolar and Bipolar winding Lead wire and Connector type Holding torque at 2-phase energization [N.m min.] Winding type Rated current A/phase Wiring resistance Ω /phase Winding inductance mH/phase Based motor Optional motor cable Dynamic performances Driver: Internal circuit Power supply: 36V 24V Current: 1A/phase bipolar Excitation mode: Full-step Load inertia JL = 0.94x10-4kg.m2 (rubber coupling) 1 10 Pulse rate (kpulses/s) 100 1 10 Pulse rate (kpulses/s) 100 Driver: BS1D200P10 Power supply: 36VDC 24VDC Current: 1.7A/phase bipolar Excitation mode: Full-step Load inertia JL...

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STEPPING MOTOR WITH ENCODER-13

Driver: US1D200P10 Power supply: 36V 24V Current: 1.2A/phase unipolar Excitation mode: Full-step Load inertia JL = 0.94x10-4kg.m2 (rubber coupling) Driver: US1D200P10 Power supply: 36V 24V Current: 1.2A/phase unipolar Excitation mode: Full-step Load inertia JL = 0.94x10-4kg.m2 (rubber coupling) 1 10 Pulse rate (kpulses/s) 100 1 10 Pulse rate (kpulses/s) 100 Encoder Specifications Customization Service Motor Length

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