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SANMOTION_R_3E_AC400V_550W-55kW
SANMOTION_R_3E_AC400V_550W-55kW
The document describes the SANMOTION R series servo systems, which include high-precision servo amplifiers and motors. These systems feature models with various input types such as Analog/Pulse, EtherCAT, and built-in positioning functions, designed for high responsiveness, energy efficiency, and ease of use.
Servo amplifiers range from 25 to 800 A, and servo motors come in flange sizes from 100 mm sq. to 320 mm sq., with output capacities from 550 W to 55 kW. They operate on a 400 VAC power supply, with other voltage options available.
The systems are suitable for high-precision applications like injection molding machines, machine tools, and semiconductor equipment, offering reliable operation with high-speed positioning control and vibration suppression.
Safety features include Safe Torque Off (STO) and compliance with IEC/EN 61800-5-2:2016 standards. The products conform to UL, cUL, EN standards, and the EU RoHS Directive.
The 3E Model offers improved control precision with a speed frequency response of 2.2 kHz and reduced position settling time, featuring adaptive notch filters and feed-forward vibration control.
Designed for reduced power consumption, the systems offer a maximum 15% reduction in power usage and feature easy start-up and troubleshooting with SANMOTION Motor Setup Software.
Servo amplifiers support model-based following control, auto-tuning, and dual position feedback for fully closed-loop control. EtherCAT compatibility allows for high-speed communication and system integration.
The R2 series motors are downsized for high torque and performance, with IP65 protection against water and dust, and optional IP67 models for harsher environments.
- Only a 24 V brake can be used, powered by a 24 VDC power supply.
- Use a safety extra low voltage (SELV) power supply with reinforced insulation on I/O terminals for the 24 VDC power supply.
- An earth leakage circuit breaker conforming to UL, IEC, or EN standards is recommended.
- The external power supply must be arranged by the customer.
- No wiring is required when using the battery-less absolute encoder.
- Consult with the manufacturer when conducting a withstand voltage test.
- For the Safe Torque Off (STO) function, connect safety equipment to CN4 to enable STO. If not using STO, insert the short-circuiting STO connector.
- Use a shielded twisted pair cable for connections.
- Ensure sufficient differential between high- and low-voltage circuits.
- Use a line driver with a differential voltage difference (VT) from 2.5 to 3.8 V to avoid malfunction due to missing pulses.
- Main circuit power supply connector: 03JFAT-SAXGDK-P15
- Servo motor power connector: 03JFAT-SAZGDK-P15
- Regenerative resistor connector: 03JFAT-SAYGDK-P15
- Control circuit power supply input connector: 04JFAT-SAGG-G-KK
- Holding brake power output connector: 02MJFAT-SAGF
- Controller connector (for analog/pulse type only): Plug 10150-3000PE, Shell 10350-52A0-008
- Encoder connector: Connector 36210-0100PL, Shell kit 36310-3200-008
- STO connector: For short-circuiting 2040978-1, For wiring 2013595-3
- Do not connect anything to CN4 pin 1 and 2.
- Connections on the motor side vary depending on motor specifications.
- Connect SG (signal ground) between equipment and servo amplifier when using a differential input signal.
- For amplifier capacity 150 A, no external DB resistors are needed due to a built-in dynamic brake circuit.
- For amplifier capacity 300 A, external dynamic brake timing outputs and DB resistor thermostat inputs are required.
The document outlines the specifications and features of the R 3E Model Servo Amplifiers with EtherCAT Interface, highlighting the built-in positioning function that simplifies the system. The amplifier capacity ranges from 25 to 800 A, with options for both parallel and serial interfaces.
Detailed instructions on wiring and connections for various components are provided, emphasizing the use of shielded twisted pair cables and specific connector part numbers for different functions.
Safety features include the Safe Torque Off function, requiring connection to safety equipment. The document recommends using a SELV power supply with reinforced insulation for the 24 VDC power supply and consulting the manufacturer for withstand voltage tests.
Guidelines for dynamic brake operation, grounding, and the use of electromagnetic contactors are outlined, along with requirements for connecting external dynamic brake resistors for certain amplifier capacities.
A list of options and accessories for the servo amplifiers is provided, including setup software, USB cables, connectors, and external regenerative resistors. Customer-provided components like safety units and noise filters are also mentioned.
The document explains model number reading and provides a selection guide for standard model numbers, servo amplifiers, and motors, noting that not all combinations are valid.
The document provides detailed technical specifications and configurations for servo amplifiers and motors, focusing on the R 3E Model with built-in positioning functions. It includes information on system configurations, options, peripheral items, and safety standards.
The setup for servo amplifiers and motors is outlined, including components like molded case circuit breakers, noise filters, and electromagnetic contactors. Configurations for different power ratings are specified, highlighting the importance of using appropriate connectors and cables.
A comprehensive list of options and peripheral items is provided, detailing model numbers, descriptions, and page references for further information.
The servo amplifiers operate with a 3-phase 380 to 480 VAC power supply and a 24 VDC control circuit power supply. Environmental conditions such as ambient temperature, humidity, and vibration resistance are specified.
The amplifiers offer a speed control range of 1:5000 and frequency characteristics of 1000 Hz, with protection functions like overcurrent, overload, and overheating.
Compliance with North American and European safety standards is listed, including UL, IEC, and EMC directives.
The amplifiers support Modbus-RTU protocol with RS-485 interface, allowing connection of up to 8 axes per segment.
The amplifiers can control up to 254 points with various command units and feeding speeds, offering operation modes like homing and manual.
Detailed dimensions for different models and power ratings are provided, along with mass specifications and diagrams for visual reference.
The document outlines specifications for servo amplifiers and motors, emphasizing safety standards compliance with North American and European directives.
Detailed wiring instructions for various connectors are provided, emphasizing the use of shielded twisted pair cables and compliant leakage circuit breakers.
The STO function is critical for safety, requiring a safety device connection to CN4 to enable STO.
Various connectors used in the system are listed, with specific part numbers for plugs and shells.
Instructions for wiring high-voltage and low-voltage circuits are provided, ensuring sufficient clearance between them.
Safety functions compatible with IEC/EN 61800-5-2:2016 standards are outlined, crucial for integrating safety into industrial devices.
Examples of safety functions applied in industrial settings are provided, illustrating their practical use.
Amplifier specifications, including performance details and built-in functions, are referenced.
A system configuration section details the setup for safety interfaces, including connectors and options for USB communication.
Detailed specifications for servo amplifiers and motors are provided, including model numbers and performance metrics.
Speed-torque characteristics for servo motors at 400 VAC input voltage are presented, advising operation within specified speed limits.
Detailed specifications for various servo motors are provided, focusing on performance metrics like torque and speed.
Speed-torque characteristics are evaluated, with optimal performance achieved at 400 VAC.
Details on rotor and encoder inertia, motor mass, and brake static friction torque are provided.
Motors are designed to operate within specific ambient temperature and humidity ranges.
Motors are CE/UL certified, ensuring compliance with international safety standards.
Graphical representations of speed-torque characteristics are included, illustrating performance across different speed ranges.
Special notes highlight the importance of maintaining average speed within the continuous zone's maximum speed.
Detailed specifications for various servo motor models are provided, including key parameters like rated output and torque.
Servo amplifiers conform to CE and UL standards, with specified operating conditions for servo motors.
Recommendations for optimal performance include ensuring indoor installation and maintaining proper ventilation.
Dimensional drawings for servo motors with battery-less absolute encoders and brakes are included.
Tables and charts illustrate torque-speed characteristics, highlighting continuous and instantaneous zones.
Detailed specifications and configurations for connectors used in servo amplifiers and motors are provided.
- Safety Device Connections: Connectors for functional safety models are specified, including CN4 for short-circuiting and wiring.
- Connector Sets for STO Models: Various connector sets are detailed for specific system configurations.
- Individual Connectors: Detailed descriptions of individual connectors are provided.
- Connector Preparation: Instructions for preparing connectors are included.
- Power and Brake Connectors: Specifications for power connectors are provided.
- TÜV Compliance: Certain connectors are noted as TÜV-compliant.
- Connector Sets: Tables list connectors included in each set.
- Power Connectors: Tables provide detailed information on power connector configurations.
- Exigencies: The inclusion of safety device connectors with servo amplifiers is emphasized.
- Limitations: Some connectors are not compatible with certain plug types.
Detailed specifications for various components used in motor and amplifier systems are provided.
Various options for cables are listed, including USB communication cables and amplifier-amplifier cables.
Details for power and brake cables compatible with different motor sizes are provided.
Specifications for encoder cables and cooling fan power cables are provided.
An analog monitor box is described for displaying velocity waveforms.
Mounting brackets for servo amplifiers are detailed, along with a selection guide for servo motor output.
The document serves as a comprehensive guide for selecting and using components in motor and amplifier systems.
1. Motion Profile: The creation of a motion profile for a drive system is outlined.
2. Load Moment of Inertia (JL): Calculated for a horizontal ball screw mechanism.
3. Load Torque (TL): Converts forces into rotational torque at the motor shaft.
4. Provisional Motor Selection: Motors are selected based on load moment of inertia and load torque.
5. Acceleration/Deceleration Torque: Calculations for torque required to accelerate or decelerate the motor and load.
6. Actual Torque: Calculated as the root mean square of load, acceleration, and deceleration torques.
7. Assessment Criteria: Ensures torque and inertia ratios are within specified limits.
8. Regenerative Power: Calculation of regenerative power to determine the need for a regenerative resistor.
9. Ingress Protection (IP) Ratings: Details protection levels against solid objects and water.
10. Safety Precautions: Emphasizes the importance of following instructions and consulting for special applications.
The document provides comprehensive guidelines for selecting and assessing servo motors.
- Do not use products in explosive environments.
- Ensure power is off before maintenance.
- Ground all protective terminals properly.
- Avoid touching internal parts during operation.
- Handle cables carefully.
- Use specified combinations of servo amplifiers and motors.
- Only qualified personnel should handle installation.
- Avoid installing products in wet or corrosive environments.
- Ensure correct mounting orientation.
- Perform wiring according to diagrams and standards.
- Test-run motors before installation.
- Install stop devices as holding brakes are not for dynamic braking.
- Ensure input power supply voltage is within range.
- Stop operation immediately in case of anomalies.
- Replace aging components regularly.
- Contact manufacturer for repairs.
- Follow guidelines to reduce harmonic currents.
- Implement suppression measures if required.
- Store products within specified temperature and humidity ranges.
- Dispose of products as industrial waste.
- For medical devices, prior consultation and safety measures are required.
- Avoid using the product in environments with vibration.
- Refrain from retrofitting or modifying the equipment.
- For special applications, prior consultation is required.
EtherCAT® is a registered trademark licensed by Beckhoff Automation GmbH, Germany.
Catalog excerpts
SERVO SYSTEMS 3E Model 400 VAC 550 W- 55 kW
Open the catalog to page 1
400 VAC Output capacity 550 W to 55 kW Input voltage Servo amplifier Amplifier capacity Servo motor Flange size Rated output
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List of Compatible Servo Amplifiers Servo amplifiers R 3E Model Analog/Pulse Input type p. 19 Built-in positioning function type "^p. 53 Specifications - Servo Amplifiers + R2 Servo Motors (Medium Inertia) ... p. 84
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High Performance AC Servo Systems The SANMOTION R series servo systems evolve your devices with a wide variety of high-precision servo amplifiers and servo motors. Highly precise and highly reliable systems with a product line that includes products with high capacities. SANMOTION C Motion Controller Input device / controller See the SANMOTION C catalog for details. SANMOTION R servo systems SANMOTION R 3E Model Analog/Pulse Functional safety Functional safety Built-in Positioning Function Servo Motor (Rotary) Functional safety Servo Amplifier Application examples Its high-precision and accurate...
Open the catalog to page 4
Lineup Servo Amplifier SANMOTION R 3E Model Analog/Pulse Input Type This is a high-responsiveness AC servo amplifier that pursues evolved performance, energy efficiency, and ease of use. Lineup: 25, 50, 100, 150, 300, 800 A EtherCAT Interface Type With a 62.5 μ s minimum communication cycle, the high-speed EtherCAT fieldbus subdivides position commands, realizing smoother operation of devices. This amplifier can be combined with our SANMOTION C EtherCAT type motion controllers. Built-in Positioning Function (Parallel or Serial) Type The need for a positioning control unit is eliminated, simplifying...
Open the catalog to page 5
Lineup Servo Motor Servo Motor (Rotary Motor) Motor type Medium inertia Low ripple Low inertia High power rate Flange size, features 100 mm sq., 130 mm sq., 180 mm sq., 220 mm sq., 275 mm sq., 320 mm sq. Medium inertia servo motors with a wide range of size variation ideal for positioning applications. 100 mm sq., 130 mm sq., 180 mm sq., 220 mm sq. These are high-acceleration, low-inertia servo motors that feature high torque even at high speed. Ideal for injection molding machines and general industrial machines. Safety standards Our R 3E Model servo amplifiers conform to safety standards (UL,...
Open the catalog to page 6
High Performance AC Servo Systems SANM0TION AC SERVO SYSTEMS 3EModel The 3rd generation of SANMOTION R servo amplifier series “3E Model” features evolved performance with high responsiveness, and are more eco-efficient and easier to use. It contributes to improving machine performance. Cycle time can be shortened by high-speed positioning control
Open the catalog to page 7
Eco-efficient Reduced power consumption Our new servo amplifiers consume less power; a maximum of 15% reduction in power consumption and a maximum of 29% reduction in standby power consumption have been Power achieved. consumption Power consumption management Power consumption of your machines can be managed by a monitoring function. The servo amplifier calculates power consumption based on motor current and displays it on the digital operator and setup software. Power consumption Note: Compared with a conventional RS1C02A model. Easy to use Holding brake control function incorporated as standard...
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Auto-tuning The servo amplifier automatically optimizes servo gain and filter frequency in real time. Servo Amplifier and Servo Motor Combination Table The model-following control has achieved target value response, disturbance suppression, and robustness at high levels. Model-based following control Model control system Position/speed control Motor/machine model Position/speed control Velocity command value Tuning start Standard Model Number List Position command Detected velocity value Feedback control system With feed-forward vibration suppression control, vibrations of the end effector and...
Open the catalog to page 9
Features Multi-axis monitoring function Dual position feedback fully closed-loop control The setup software can display the state of motors and amplifiers of up to 15 axes. A fully closed-loop control is possible by using information from two encoders: e.g., a linear encoder mounted on the load machine and a high-resolution motor-mounted encoder. Even when the motor axis and load are highly skewed, the dual position feedback fully closed-loop control allows servo gain to be increased, achieving high responsiveness. EtherCAT EtherCAT is a 100 Mbps high-speed fieldbus system. It contributes to shortening...
Open the catalog to page 10
Low cogging torque Our R2 series servo motors achieve high torque and high overall performance while reducing the motor length by 22% compared to our conventional product.* * Comparing an R2CA18350 model and a conventional Q2CA18350 model. Cogging torque in motors has been reduced compared to our conventional product, achieving smoother machine operation. \fywvv,vA/VA^^ (Reference waveform image) 3 Q- Our servo motors are highly resistant to water and dust ingress with IP65* protection, ensuring normal operation even in severe environments. Models with IP67 protection are available as options....
Open the catalog to page 11
Our servo motors come with a high-precision battery-less absolute encode, Model No. HA035, as standard. It does not use batteries, which require periodic replacement, eliminating cumbersome maintenance work and export procedures. We offer various encoders that help select the best encoder for your machine. Refer to the following table. Absolute encoders
Open the catalog to page 12
Standard specifications ©.. . Output shaft: straight, oil seal: no, connection: cannon plug K ... Output shaft: with key, oil seal: yes, connection: cannon plug (15 kW or less) or terminal block (20 kW or higher) Servo amplifier R 3E Model Analog/Pulse type p. 19 EtherCAT type p. 33 Built-in positioning type p. 43
Open the catalog to page 13
Standard Model Number List Contact us for specifications of models that are not listed. Standard Model Number List Input voltage 400 VACServo Amplifier R 3E Model Analog/Pulse Input Type Main circuit power supply Control circuit power supply Encoder type Absolute encoder General-purpose output Servo Amplifier R 3E Model EtherCAT Interface Type Main circuit power supply Our servo amplifiers conform to UL, cUL, and EN standards and KC mark as standard. (1) Safe Torque Off (STO) is a safety function defined in IEC/EN 61800-5-2:2016. (2) In addition to STO,(1) also SS1 (Safe Stop 1), SS2 (Safe Stop...
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