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SANY SCC8100-2 81TONS CRAWLER CRANE

SANY SCC8100-2 81TONS CRAWLER CRANE
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SANY SCC8100-2 81TONS CRAWLER CRANE

Product catalog summary
Outline Dimensions
The SCC8100-2 crawler crane has expanded dimensions of 4250 mm and retracted dimensions of 2500 mm. The boom and fixed jib combination includes a 55m boom and a 22.5m fixed jib.
Technical Features
The crane features a secure control system with two operation modes, constant power control, and international brand components for reliability. It offers convenient maintenance, powerful lifting capacity, flexible configuration, a large chassis design, optimized transportation, a reliable drive system, and multiple optional configurations.
Performance Parameters
The maximum rated lifting capacity is 100 tons with a lifting torque of 380 t·m. The boom length is 70m, and the fixed jib length is 22.5m. It operates with a QSL 9.0 engine, providing 254 kW at 1800 rpm.
Transportation Dimensions
The basic machine with track frame measures 13.23m in length, 3.49m in width, and 3.49m in height, weighing 45 tons. Specific dimensions and weights are provided for components like track frames, boom bases, and counterweights.
Transport Loading Table
Detailed transport loading information is provided, listing weights and quantities of components like counterweights, boom inserts, and hooks.
Self-Assembly and Disassembly
Diagrams illustrate methods for assembling and disassembling the basic machine, including track frame and counterweight management.
Boom System Installation
Installation diagrams for boom systems under different operating conditions are provided.
Detailed Introduction
The crane is equipped with a Cummins QSL9.0 engine, a sophisticated electrical control system using CAN bus technology, and a reliable hydraulic system. The main and auxiliary hoisting mechanisms are independently driven, and the luffing mechanism ensures reliable operation.
Undercarriage
The undercarriage features a telescopic track and hydraulic crawler tensioning, with high-strength alloy steel crawler shoes.
Operation Devices
The boom and fixed jib are lattice structures made of high-strength steel. Various lifting hooks are available, ranging from 9t to 100t.
Safety Devices
Safety features include an assemble/operation mode switch, emergency stop, load moment indicator, hoisting limiters, and a function lock to prevent misuse.
Overview
The document provides detailed specifications and operational guidelines for the SANY Crawler Crane SCC8100-2, including safety features, operational conditions, and load charts essential for crane operation.
Key Features and Safety Devices
  • Swing Locking Device: Prevents mis-operation by locking the machine in multiple directions with electrical control interlock.
  • A-frame Alarm Device: Alerts operators if the A-frame is not in the correct position during assembly mode.
  • Boom Angle Limiter: Stops boom hoisting if the angle exceeds 81° and prevents lowering if below 20°.
  • Boom Back-stop Device: Uses spring force to prevent backward tilting of the boom.
  • Monitoring System: Equipped with cameras for real-time monitoring of winches and crane status.
  • Lightning Protection Device: Protects electrical components and operators from lightning strikes.
  • Three-color Load Alarm Light: Indicates load status with green, yellow, and red lights, accompanied by sound alarms.
  • Audio and Visual Alarms: Provide alerts during engine operation, traveling, or slewing.
  • Seat-leaving Protection: Disables crane functions if the operator is not seated.
  • Anemometer: Monitors wind speed in real-time.
Operating Conditions
  • H Operating Condition: Describes boom length and insert combinations ranging from 13m to 70m.
  • Fixed Jib FJ Operating Condition: Details jib length and angle combinations, with a maximum length of 55m + 22.5m.
Load Charts
  • Boom Load Chart (H Operating Condition): Provides load capacities at various radii and boom lengths.
  • Fixed Jib Load Chart (FJ Operating Condition): Specifies load capacities with jib attachments at different angles.
Notes
The actual hoisting capacity is the rated value minus the weights of hooks, slings, and wire ropes. The rated load assumes a non-traveling heavy load lifted from solid ground.
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Catalog excerpts

SANY SCC8100-2 81TONS CRAWLER CRANE-1

SANY CRAWLER CRANE SCC8100-2

 Open the catalog to page 1
SANY SCC8100-2 81TONS CRAWLER CRANE-2

CRAWLER CRANE content Technical Features Performance Parameters Transportation Dimensions Transport loading table Self-assembly Diagram Of Basic Machine Boom System Installation Diagram Transportation Dimensions Transport loading table Performance Parameters Outline Dimensions Technical Features Outline Dimensions Self-assembly Diagram Of Basic Machine Boom System Installation Diagram Specifications Detailed Introduction Undercarriage Operation Devices Safety Devices Operating Condition Combination Operating Condition Combination H Operating Condition Fixed Jib FJ Operating Condition

 Open the catalog to page 2
SANY SCC8100-2 81TONS CRAWLER CRANE-3

SANY CRAWLER CRANE SCC8100-2 Outline Dimensions Outline Dimensions 4250 (Expended dimension) 2500 (Retracted dimension) Boom + Fixed Jib FJ Operating Condition Combination (55m boom + 22.5m fixed jib)

 Open the catalog to page 3
SANY SCC8100-2 81TONS CRAWLER CRANE-4

SANY CRAWLER CRANE SCC8100-2 technical features performance parameters 1. Highly Secured Control System: There are two operation modes, working and assembly for your convenience. It features with grounding pressure and levelness real-time display, machine-leaving stop action, emergency electrical control, protection against lightning strike, and automatic regulation of traveling direction, with complete set of safety and monitoring device. 2. Excellent Operation Performance: Constant power control, pressure cutting-off, and electrical proportional control displacement are used, to ensure more...

 Open the catalog to page 4
SANY SCC8100-2 81TONS CRAWLER CRANE-5

SANY CRAWLER CRANE SCC8100-2 transportation dimensions transportation dimensions Basic Machine (with track frame) x1 Basic Machine (without track frame) x1 Boom Base(include third winch) x1

 Open the catalog to page 5
SANY SCC8100-2 81TONS CRAWLER CRANE-6

SANY CRAWLER CRANE SCC8100-2 transportation dimensions Central counterweight blocks x2 Notes: 1. The transportation dimensions are not drawn to proportion. The dimensions in the sketch are design value excluding packages. 2. The weight is design value and there may be tiny difference due to the manufacturing calibration.

 Open the catalog to page 6
SANY SCC8100-2 81TONS CRAWLER CRANE-7

SANY CRAWLER CRANE SCC8100-2 Table 1 Table of transport loading including track frame Transport loading table (with track frame) Name Weight (t) 1 2 3 4 5 Transport weight per vehicle (t) 26 26 16.59 10.6 11.49 12.87

 Open the catalog to page 7
SANY SCC8100-2 81TONS CRAWLER CRANE-8

SANY CRAWLER CRANE SCC8100-2 Basic Machine Self-Assembly and Disassembly Diagram Basic Machine Self-Assembly and Disassembly Diagram Basic Machine Self-Assembly and Disassembly 1) Assembly and disassembly of track frame Method 1 (transportation including track frame) Basic machine traveling undercarriage Method 2 (transportation with track frame removed) 2) Installation of boom base 3) Assembly and disassembly of central counterweight

 Open the catalog to page 8
SANY SCC8100-2 81TONS CRAWLER CRANE-9

SANY CRAWLER CRANE SCC8100-2 Basic Machine Self-Assembly and Disassembly Diagram 4 ) Assembly and disassembly of rear counterweight Boom System Installation Diagram 1) Installation of boom system under H operating condition 2) Installation of boom system under FJ operating condition

 Open the catalog to page 9
SANY SCC8100-2 81TONS CRAWLER CRANE-10

SANY CRAWLER CRANE SCC8100-2 Detailed Introduction 4) Main and Auxiliary Hoisting Mechanisms Operation Devices Safety Devices Rated power / Speed: 254kW/1800rpm; The winch drum is directly driven by winch motor Detailed Introduction through reducer, and can rotate into two directions Emission Standard: Tier 4(i); through the manipulation of winch handle to carry out Air filter: Air pre-filter and air filter constitute the double-stage filtering system; lifting and lowering actions of the hook. ■ 2) Electrical Control System The CAN bus technology is applied for data control terminals. Display...

 Open the catalog to page 10
SANY SCC8100-2 81TONS CRAWLER CRANE-11

SANY CRAWLER CRANE SCC8100-2 detailed introduction undercarriage 5) Luffing Machanism ■ The winch drum is directly driven by luffing motor through reducer, and can rotate into two directions through the manipulation of luffing handle to carry out lifting and lowering actions of the hook. ■ Motor reducer and steel wire of well-known brands are adopted for higher reliability and durability. ■ The folded drum design ensures the multi-layer winding is always in order; ■ Steel wire of domestic well-known brand is adopted for higher reliability and durability. NO.2 Luffing Mechanism Rope speed of the...

 Open the catalog to page 11
SANY SCC8100-2 81TONS CRAWLER CRANE-12

SANY CRAWLER CRANE SCC8100-2 operation devices safety devices 1) Boom ■ Lattice structure; main chord made of high strength structure steel; each section is connected with pins. ■ Basic boom: 6.5m boom tip and 6.5m boom base; ■ Insert: 3mX2, 6mXl, 9m (I)X5, 9m (II) X1 ■ Boom Length: 13m~70m. 2) Fixed Jib ■ Lattice structure; main chord made of high strength structure steel; each section is connected with pins. ■ Basic jib: 4.5m jib tip + 4.5m jib base; ■ Insert: 4.5mX3; ■ Jib length: 9m~22.5m; ■ Longest boom + Jib: 55m boom + 22.5 jib. 3) Lifting hook ■ 100t lifting hook ■ 80t lifting hook ■...

 Open the catalog to page 12
SANY SCC8100-2 81TONS CRAWLER CRANE-13

SANY CRAWLER CRANE SCC8100-2 11) Boom Back-stop Device Composed of nesting tubing and spring. It buffers the energy of boom backwards tilting by spring force to prevent the boom from tilting backwards 12) Boom Angle Indicator The angle indicator device is fixed on the boom base near the cab for convenient view of operator. There are baffle on the hook to prevent the wire rope fall off. 14) Monitoring System ■ Camera: There are two cameras to detect the auxiliary winch, luffing winch and rear state of the entire crane respectively. ■ Optional monitoring: Zoom monitoring system is used, to monitor...

 Open the catalog to page 13
SANY SCC8100-2 81TONS CRAWLER CRANE-14

SANY CRAWLER CRANE SCC8100-2 operating condition combination h operating condition Boom combination under H operating condition Boom length Boom insert Notes: No waist rope connecting seat at ends of joint of the 9m (I) boom insert; Waist rope connecting seat applied at ends of joint of the 9m (II) boom insert; Length of the longest round steel boom under H operating condition is 70m Length of the longest combination under FJ fixed jib operation condition is 55m + 22.5m

 Open the catalog to page 14
SANY SCC8100-2 81TONS CRAWLER CRANE-15

SANY CRAWLER CRANE SCC8100-2 operating range diagram of h operating condition boom load chart (h operating condition) SCC8100-2 Boom Series Two Load 75 Lifting Height - Working Range Curve Chart BOOM No.1513A Boom No.1513A 27.4t+10.0t 360 Notes: 1. The actual hoisting capacity of the crane is a value that the rated value in the table minus the total weights of hooks, slings, and wire ropes winding on the hook and boom tip. 2. The rated load in the table is the value under the condition that the non-traveling heavy load is lifted slowly and steadily from the solid and flat ground.

 Open the catalog to page 15

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