Die Setting Components Specifications
This section provides detailed specifications and dimensions for die setting components, including locating keys, shoulder bolts, and wear plates.
Locating Keys
- Material: S45C steel.
- Dimensions: Various sizes with parameters such as width (W), length (L), thickness (t), diameter (d, d1), and chamfer angles (30°) are specified.
- Catalog Numbers: Multiple catalog numbers (e.g., 2B55, 2B56, 2B57) correspond to different sizes and types.
- Types: Standard (LK), thin type (LKU), and fitting type (LKA, LKE) are listed with their respective dimensions.
Shoulder Bolts
- Material: SCM435 steel.
- Hardness: 39 to 44 HRC, hardness class 12.9.
- Dimensions: Diameter (d), length (L), width (W), and shoulder length (A) are provided.
- Thread Specifications: Metric threads with pitch variations (e.g., M5×0.8, M6×1.0, M8×1.25, M10×1.5, M12×1.75, M16×2.0).
- Catalog Numbers: Shoulder bolts are identified by catalog numbers such as LKA and LKE with corresponding dimensions.
Wear Plates and Hexagon Socket Head Type Bolts
- Wear plates and hexagon socket head bolts (SBLT) are listed with sizes ranging from 6.5 mm to 27 mm in diameter.
- Dimensional tolerances and chamfer details (e.g., C0.5, 30° chamfers) are included.
Dimensional Tolerances and Chamfers
- Dimensional tolerances are specified, for example, -0.01 to -0.03 mm for certain lengths.
- Chamfer angles of 30° and chamfer sizes (e.g., C0.5) are standard for edges.
Summary of Key Parameters
| Component | Material | Dimensions | Hardness/Class | Catalog No. |
|---|
| Locating Key | S45C | Various (W, L, t, d, d1) | N/A | 2B55, 2B56, 2B57, etc. |
| Shoulder Bolt | SCM435 | d, L, W, A | 39-44 HRC, Class 12.9 | LKA, LKE |
| Wear Plate / Hex Socket Head Bolt | Not specified | Diameter 6.5 to 27 mm | N/A | SBLT series |
Recommendations and Best Practices
- Ensure correct selection of component size and type based on application requirements.
- Observe specified tolerances and chamfer details to maintain assembly precision.
- Use materials and hardness classes as specified to ensure durability and performance.
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