Overview of Die Setting Components
This document provides detailed specifications and technical data for die setting components, specifically focusing on mooring or cleat type lifting hooks and inlay type locating blocks made from S45C steel (equivalent to C45, A 1045).
1. Mooring or Cleat Type Lifting Hooks
- Material: S45C steel with black oxide surface treatment for corrosion resistance.
- Dimensions and Thread Specifications: Various metric thread sizes (M×P) ranging from 10×1.5 to 36×4.0.
- Key Dimensions: Diameter (D) ranges from 13 mm to 40 mm; D1 from 32 mm to 78 mm; other parameters such as B, C, h, L, Lc, La, Lb, R, and T are specified for each size.
- Allowable Load: Load capacity varies by size, from 2452 N (250 kgf) up to 34814 N (3550 kgf), indicating the maximum safe working load per lifting hook.
- Installation: Hooks are attached using chamfer tapped holes, ensuring the eye bolt fits closely to the seating for secure mounting.
- Catalog Numbers: Each size corresponds to a specific catalog number (e.g., 6I53 to 6I59) for ordering purposes.
2. Inlay Type Locating Blocks
- Material: Also made from S45C steel.
- Dimensions: Includes parameters such as width (W), length (L), thickness (T), and various hole diameters (d, d1), with tolerances specified (e.g., W -0.01 to -0.03 mm).
- Design Features: The blocks have chamfered edges and precise hole placements to ensure accurate positioning in die setups.
- Variants: Standard and thin types (LKU) are available, with different thicknesses and catalog numbers (e.g., 2B55 to 2B57 for standard, and LKU 32 50 for thin type).
- Ordering Information: Catalog numbers and product codes are provided for easy identification and procurement.
Critical Information and Best Practices
- Ensure correct selection of lifting hook size based on allowable load requirements to maintain safety and performance.
- Follow specified installation methods, particularly the use of chamfer tapped holes, to guarantee secure attachment and prevent component failure.
- Use the appropriate locating block type (standard or thin) depending on die setup requirements and space constraints.
- Maintain surface treatment integrity (black oxide) to prevent corrosion and extend component lifespan.
This technical data supports precise and safe die setting operations by providing comprehensive component specifications, load capacities, and installation guidelines.
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