1. Catalogs
  2. Sanborn Technologies
  3. PIONEER COOLANT/OIL RECOVERY SYSTEM

PIONEER COOLANT/OIL RECOVERY SYSTEM

PIONEER COOLANT/OIL RECOVERY SYSTEM

PIONEER COOLANT/OIL RECOVERY SYSTEM

Product catalog summary
Overview
The Pioneer Coolant/Oil Recovery System is designed to remove tramp oil, fine solids, and control bacteria from machine tool coolants in large sumps or central systems. It utilizes a high-speed disc centrifuge, pasteurizer, and automatic solids discharge to ensure efficient fluid recovery with minimal maintenance.
Key Features
  • High-Quality Purification: Capable of removing metallic and non-metallic fines down to 1 micron and separating tramp oil to 0.0025%.
  • Versatile Application: Suitable for multiple sumps and a wide array of coolants and oils.
  • Efficient Operation: Single-pass processing with a self-discharging centrifuge eliminates manual solids removal.
Benefits
  • Cost Savings: Reduces fluid waste disposal costs by up to 99% and decreases the need for new fluid purchases and hazardous chemical biocides.
  • Improved Productivity: Reduces machine downtime, enhances tool efficiency, and improves product quality.
  • Environmental Benefits: Lowers liability for storing dirty fluid and meets discharge standards for oily wastes.
Specifications
  • Dimensions: 7’ x 7’ x 5’
  • Weight: 2500 lbs. (1134 kg)
  • Fluid Input: Coolant 3000 GPD, Oil 4000 GPD
  • Utility Requirements: 460 VAC, 3 PH, 60 HZ, 30 AMP
  • Control Panel: NEMA 12 enclosure with programmable control and alarms.
Process Description
  1. Fluid enters the system via a central sump bypass loop.
  2. Initial separation occurs in a stainless steel basket strainer.
  3. A progressive cavity pump ensures consistent feed to the system.
  4. A hydrocyclone removes intermediate solids down to 30 microns.
  5. Fluid is preheated in a heat exchanger for pasteurization.
  6. Pasteurization controls bacteria and improves separation efficiency.
  7. The centrifuge performs liquid/liquid/solid separation, ejecting solids automatically.
  8. Fluid temperature is lowered in a heat exchanger to prevent biological regrowth.
  9. Recovered fluid is returned to the sump for reuse.
See more

Catalog excerpts

PIONEER COOLANT/OIL RECOVERY SYSTEM-1

PIONEER COOLANT/OIL RECOVERY SYSTEM High Speed Disc Centrifuge System with Pasteurizer and Automatic Solids Discharge for Central Sumps Removes Tramp Oil and Solids and Provides Biological Control The Pioneer Recovery System removes tramp oil, fine solids and controls bacteria from machine tool coolants in large sumps or central systems. The system employs the Integrated Fluid Recovery (IFR) approach of high speed liquid/ liquid/solid centrifugation working in concert with other components, such as a precise feed pump and a pasteurizer. The IFR system removes solids, tramp fluid, and odors and controls biological activity. The Pioneer provides total fluid recovery with minimal maintenance. PIONEER SYSTEM FEATURES Extremely High Quality Purification ■ ■ The heart of the Pioneer System is a Mitsubishi self-discharging, high speed disc centrifuge. This centrifuge automatically discharges the entrained solids that have been removed from the fluid. The processing capacity ranges from 120-600 gallons/hour depending upon the size of the centrifuge. The Pioneer is backed by Sanborn Technologies’ Process Guarantee. Removes metallic and non-metallic fines down to 1 micron via a self-discharging centrifuge Separates tramp oil down to one quarter of one percent (.0025) Reduces coolant waste by removing the entrained coolant in the tramp oil and rag layer Versatile Plantwide Application ■ ■ System can serve multiple sumps Can process a wide array of coolants and oils Simple and Efficient Operation ■ ■ Efficient, single-pass processing yields completely purified fluid Self-discharging centrifuge eliminates laborious manual solids removal from the centrifuge BENEFITS Dramatic Direct Cost Savings ■ ■ ■ Reduces fluid waste disposal costs up to 99% Reduces new fluid purchases Reduces use of hazardous chemical biocides Improved Quality and Productivity ■ ■ ■ Cuts machine downtime for sump cleanouts Improves tool efficiency and product quality Reduces worker dermatitis and exposure to toxic biocides Important Environmental Benefits ■ ■ Reduces liability for manifesting and storing dirty fluid Meets tightening discha

 Open the catalog to page 1
PIONEER COOLANT/OIL RECOVERY SYSTEM-2

PIONEER SYSTEM GENERAL SPECIFICATIONS MACHINE WEIGHT 1. A continuous central sump bypass loop provides inflow to the IFR system. 2. The first stage of separation is a stainless steel basket strainer that provides pre-separation of coarse solids. 3. A progressive cavity pump provides homogeneous and constant feed to the system to achieve maximum centrifuge efficiency. 4. The next stage of separation is a hydrocyclone that provides intermediate solids removal down to 30 micron. 5. The fluid then makes its first pass through a heat exchanger to preheat the fluid for the pasteurization process. 6....

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.