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Membrane Systems for Waste Minimization

Membrane Systems for Waste Minimization

Membrane Systems for Waste Minimization

Product catalog summary
Introduction
Sanborn Technologies provides membrane systems for waste minimization and resource recovery, particularly effective for wastewaters containing oily emulsions or fine suspended solids. These systems offer a reliable alternative to extensive physical and chemical treatments, providing environmental benefits by reducing energy use and eliminating airborne pollution.

Membrane Separation Process
Membrane separations utilize tight filters to separate smaller molecules like water from larger ones such as oil emulsions. Sanborn employs two main types of membranes: Ultrafiltration (UF) and Nanofiltration (NF), both known for their ease of use and reliability.

Ultrafiltration (UF)
UF systems are versatile, separating particles down to 0.005 microns. They are chemically resistant and can reduce waste by up to 98% without chemical additives. UF systems are ideal for applications like vibratory finishing and can produce sewerable effluent, significantly lowering disposal costs.

Nanofiltration (NF)
NF uses tighter membranes than UF, operating at pressures between 100-200 psi. It is suitable for low solids applications and requires prefiltration. NF is a middle ground between UF and Reverse Osmosis (RO).

Other Membrane Technologies
Microfiltration (MF) separates particles down to 0.1 micron and is used for suspended solids removal and metal hydroxide clarification. Reverse Osmosis (RO) is a high-pressure process for separating water from dissolved salts and metals, but it is not ideal for oily waste.

Membrane Configurations
Membranes are available in wide and narrow channel configurations. Wide channels are suitable for high solids applications, while narrow channels are cost-effective for waste streams without solids.

Applications
Membrane systems are used in various applications, including metalworking coolants, aqueous parts washer solutions, vibratory and deburring wastes, mop water, food processing wastes, air compressor blowdown, and printing press washwaters.

Sanborn Oil Separator (SOS)
The SOS is designed to remove free oils from wastewater efficiently, available in 5 GPM and 10 GPM configurations. It is compact, easy to install, and requires minimal maintenance.

Conclusion
Sanborn Technologies' membrane systems provide effective solutions for waste minimization and resource recovery, offering significant cost savings and environmental benefits.
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Catalog excerpts

Membrane Systems for Waste Minimization-1

Membrane Systems for Waste Minimization

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Membrane Systems for Waste Minimization-2

POLLUTION PREVENTION Waste Minimization and Resource Recovery ANUFACTURERS are continuously struggling to meet the increasing demand for competitively priced world class products while at the same time striving to meet increasingly strict governmental regulations requiring the reduction or elimination of industrial wastes — preferably through source reduction. Sanborn Technologies continues to develop and deploy state-of-the-art separation solutions to assist manufacturers to produce higher quality products and meet environmental mandates. SANBORN TECHNOLOGIES MEMBRANE SYSTEMS For wastewaters...

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Membrane Systems for Waste Minimization-3

APPLICATIONS FOR MEMBRANE SYSTEMS HOW UF MEMBRANE SYSTEMS WORK UF membrane systems work by pumping wastewater across a semipermeable membrane and driving the cleaned water (permeate) out of the membrane. The process is continuous, and because of the cross-flow pattern and the large ½ inch internal diameter tubular filter, the membrane does not cake or plug. No materials are trapped within the membrane; instead they are concentrated, and on a periodic basis pumped from the process tank for disposal. HOW MEMBRANE SYSTEMS WORK 5. WASTE MATERIAL 1. FEED CLEANING TANK 4. TO SEWER 3. PUMP Aqueous Parts...

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Accessories Coalescer for Free-Oil Removal Improves Membrane Performance The Sanborn Oil Separator (SOS) is designed for the efficient removal of free oils to less than 1% from wastewater. Two configurations are available with processing capabilities of 5 GPM (Gallons Per Minute) and 10 GPM. Shipped fully assembled, this compact separator is easily positioned, simple to install, and requires only plant air to operate. The Sanborn Oil Separator is extremely reliable and requires only an occasional prefilter clean-out for maintenance. NF-1000 WITH INTEGRATED SOS AND TRANSFER PUMP GENERAL SPECIFICATIONS...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.