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TROVIS 5757-3 Electric Actuator with Process Controller 2025

TROVIS 5757-3 Electric Actuator with Process Controller 2025
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TROVIS 5757-3 Electric Actuator with Process Controller 2025

Product catalog summary
Application
The TROVIS 5757-3 Electric Actuator with Process Controller is designed for controlling domestic hot water heating in small to medium-sized buildings connected to district heating or local heat supply networks. It is compatible with various SAMSON valves and features dual set point control, constant water temperature maintenance, and reversible action.

Special Features
  • Control using two set points for different temperature requirements.
  • Maintains constant water temperature to prevent heat exchanger cooling.
  • Reversible direction of action for different valve types.
  • Limit value monitoring for safety and frost protection.
  • Configuration and diagnostics via TROVIS-VIEW software.
  • No maintenance required.

Design and Operation
The actuator integrates a digital controller connected to a temperature sensor, with optional flow rate sensor upgrades. It uses a three-step signal for valve positioning and includes safety features like torque switches.

Electrical Equipment
  • Inputs: Temperature sensor input and 0/4 to 20 mA current input.
  • Outputs: Configurable for pump output, fault alarm, or hot water tapping notification.

Mounting and Operation
The actuator is mounted using a coupling nut and can be installed in various positions except suspended. Manual override is available for de-energized operation.

Digital Controller Settings
Settings can be adjusted using TROVIS-VIEW software, including DHW tapping recognition, flow rate sensor activation, and set point configurations.

Technical Data
  • Rated travel: 6 mm
  • Thrust: 300 N
  • Supply voltage: 230 V, 50 Hz
  • Degree of protection: IP 42

Accessories
  • Memory pen, connecting cables, and adapters for communication.
  • Pt1000 sensor and water flow sensor for enhanced control.

Ordering Information
Includes details for ordering the actuator, associated instructions, and data sheets for compatible sensors and valves.
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Catalog excerpts

TROVIS 5757-3 Electric Actuator with Process Controller 2025-1

for domestic hot water heating Application Electric actuator with process controller for local heat supply and district heating networks Special features The electric actuator with process controller is an electric actuator combined with an integrated digital controller used to position valves (DN 15 to 25). It is used to control domestic hot water heating in instantaneous heating systems used in small to medium-sized buildings connected to a district heating or local heat supply network. It is particularly suitable for mounting to SAMSON Types 3222, 3222 N and 2488 Valves as well as to special versions of Type 3226 and Type 3260 Valves. • Control using two different set points, e.g. DHW temperature and DHW temperature for thermal disinfection. A binary input is used to switch between the set points. • Function to maintain water temperature constant, preventing the heat exchanger from cooling down between tapping • Direction of action reversible - Globe valve opens when the actuator stem retracts (increasing/increasing) - Three-way mixing valve mixes/diverts the flow(s) when the actuator stem extends (increasing/decreasing) • Limit value monitoring: - The valve is closed by the actuator when the maximum adjustable limit is exceeded - The frost protection function is started when the temperature falls below the minimum adjustable limit • Configuration, parameterization, diagnostic function and online connection for monitoring using the TROVIS-VIEW software - Direct data transmission using a connecting cable (direct connection to computer) - Data transmission over a memory pen • Special valve version available for small tapping amounts SAMSON AKTIENGESELLSCHAFT ■ WeismullerstraBe 3 ■ 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 ■ Fax: +49 69 4009-1507 ■ [email protected] ■ www.samsongroup.com Fig.1 : TROVIS 5757-3 Electric Actuator with Process Controller

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-2

Design and principle of operation The use of the Type 5207-0060 Pt1000 Sensor is recommended in conjunction with a sensor pocket to provide optimal positioning of the temperature sensor at the heat exchanger. The 0/4 to 20 mA current input can be used in place of the Pt1000 sensor for control purposes or as the reference variable. In addition, a water flow sensor or a flow switch can be connected to quickly recognize when hot water is being tapped or to improve the control accuracy even further. Fig. 4 shows a sample application. Output The switching output can be configured as either a pump...

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-4

2 Temperature sensor including sensor pocket (VSjw) 3 Supply from district heating network (VL) 4 TROVIS 5757-3 Electric Actuator with Process Controller 5 Water flow sensor with connecting cable 6 Return flow to district heating network (RL) RL Return flow pipe VSTW Flow sensor WSS Water flow sensor Fig. 4: Sample application: domestic hot water heating with Pt!000 sensor and water flow sensor Supply line BN Brown BU Blue BK Black ! DANGER Live wires Do not touch wire ends. Fig. 5: Electrical connection ■ Supply line Fig. 6: Terminal assignment of RJ-12 jack

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-5

BN Brown BU Blue BK Black Fig. 7: Electrical connection ■ Supply line Control line Temperature sensor and binary inputs Pt1000 j Binary contact for set point switchover BE1 Flow switch Water flow sensor 1 Information on connection of water flow sensor (see Fig. 9). Water flow sensor 1) Current input for set point or measured value OG Orange YE Yellow RD Red BN Brown BK Black GN Green Fig.8 : Electrical connection of TROVIS 5757-3 ■ Control line

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-6

Water flow sensor (WSS) Extension cable Black Brown Green White Fig. 9: Electrical connection of TROVIS 5757-3 · Water flow sensor (WSS)

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-7

Table 1: Technical data • TROVIS 5757-3 Electric Actuator with Process Controller 1 Recommendation: use devices with gold contacts when using relays. 2) Insulate any wires that are not used. 3) The permissible medium temperature depends on the valve on which the electric actuator with process controller is mounted. The limits in the valve documentation apply.

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-8

eL Stem retracts aL Stem extends Fig. 10: Dimensions in mm · TROVIS 5757-3 Electric Actuator with Process Controller Sensor pocket (including gasket) for heat exchanger with G ¾ Connecting piece (including gasket) for valve G ¾ Circulation pipe connection (including gasket) Water flow sensor with extension cable Sensor pocket (including gasket) for heat exchanger with G 1 Connecting piece (including gasket) for valve G 1

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TROVIS 5757-3 Electric Actuator with Process Controller 2025-10

TROVIS 5757-3 Electric Actuator with Process Controller - With switching output Associated mounting and operating - TROVIS 5757-3 Electric Actuator with Process Controller Associated Configuration Manual - TROVIS 5757-3 Electric Actuator with Process Controller - Type 5207-0060 Pt1000 Sensor (fast response) Specifications subject to change without notice

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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