Shaper Cutters

Product catalog summary

Types of Shaper Cutters:
Samputensili offers a variety of shaper cutters including disk-type, deep counterbore-type, shank-type, and special cutters for sprockets, cams, splines, timing belts, and large modules. Ground versions are available for pre-finishing and finishing, with unground options in certain cases.

Dimensions:
Modules range from 0.5 to 8.0 mm, with a maximum diameter of 300 mm.

Profile Modifications:
Options include tooth tip chamfer, protuberance, topping, flank modifications for tip/root relief, pressure angle modification, and combinations thereof.

Materials:
High-speed steels manufactured using powder metallurgy are available, including ASP 23, ASP 30, ASP 60, and S 390, with other materials on request.

Services:
Samputensili provides comprehensive services from project planning to delivery, including stripping, grinding, and recoating of shaper cutters. They offer collection and delivery services and complete CMS solutions in certain areas.

Standard Shaper Cutter Program and Services:
Includes various types of shaper cutters with different coatings and processes like stripping, resharpening, and coating.

Certified Efficiency:
Samputensili focuses on improving quality, performance, and cycle times through design, material, and coating technology. They have been enhancing manufacturing processes since 1949.

Quality Classes:
Comparison of current and traditional quality classes/tolerances is provided, with Samputensili quality classes indicated for purchase orders.

Shaper Cutter Types:
Includes internal hub-type, deep counterbore-type, disk-type, and shank-type shaper cutters, with specifications for taper shanks and keyway types.

X-press Program:
The X4® tools offer cost-saving advantages with high precision and shorter usable profiles, available in quality AA and AAA for certain parameters.

Coating Technology:
Samputensili uses modern coating systems for high-performance Sunite® coatings, including Silver, Gold, Carbonium, Futura, X-Treme, and Hardlube.

Contact Information:
Contact details for Samputensili offices worldwide are provided for inquiries and orders.

Catalog excerpts

As one of the world's largest manufactu-rers of gear cutting tools we can offer a program with a wide range of shaper cutter types featuring the brands Samputensili, Fellows and Star SU: Disk-type shaper cutters Deep counterbore-type shaper cutters Shank-type shaper cutters Special cutters for sprockets,cams, splines, timing belts and large modules Ground versions for pre-finishing andfinishing. In certain cases shaper cutters can also be supplied unground. > Module min/max 0,5 - 8,0 mm Max. diameter 300 mm > From left to right: Disk-type shaper cutter with TiN coating Deep counterbore-type shaper...

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Taper shank α/ 2d1d2d5l1l2l6code~~maxminMK K 2125' 50"17,78018,000M6354024MK K 31а26' 16"23,82524,100M10606528 MK K 4129' 15"31,26731,600M167177,532 MK K 4 (short)1а29' 15"31,26731,600M16404532 FK 1129' 36"26,98827,150M12374028 FK 21а29' 36"26,98827,150M12576028 > Type Awithout keywayType C clutch keywayType Ekeyway alig- ned on tooth vane axis Type B longitudinal keywayType Dkeyway, not alignedType Fkeyway aligned on tooth axis size="-1">

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(Please indicate customer specifications or workpiece data) Customer specifications:Addendum with p0/2 (h Customer specifications:Addendum with p0/2 (h > aP0 ):Tooth depth (h > aP0 ):Tooth depth (h > P0 ):Pressure angle ( > P0 ):Pressure angle ( ֎) ю )Tip radius ( Tip radius ( я > aP0 ):Root radius ( O > aP0 ):Root radius ( O > fP0 ):Cutting depth (h): Protuberance (pr O > fP0 ):Cutting depth (h): Tooth tip chamfer height (h > P0 ):Tooth tip chamfer height (h > FfP0 ):Tooth tip chamfer angle ( > FfP0 ):Tooth tip chamfer angle ( N > KP0 ):Workpiece data:ModuleDPCPPitch: Number of teeth: Pressure...

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In comparison with conventional shaper cutters our X4 Module min/max 1,0 - 8,0 mmMax. total height 19 mm Max. diameter 250 mm Usable height 5 - 12 mm > ή tools offer yousignificant cost saving advantages. The shorter usable profile means cost reductions in production as well as faster delivery times.In addition, advanced manufacturing techniques have improved the quali- ty of our X4 > (depending on profile modifications) shaper cutters. We canoffer these tools in quality AAas per DIN 1829 and even in the AAArange for certain parameters such as pitch and profile.This allows you to make major re-ductions...

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