S_800_S_1200_S_1600_S_2000

Product catalog summary

Overview: The document describes the S 800, S 1200, S 1600, and S 2000 hobbing machines, which are designed for a wide range of applications including spur, helical, crowned, tapered, worm, cluster, special profiles, non-circular, herringbone, and internal gears. These machines are modular and suitable for heavy-duty machining.

Processes: The machines support all hobbing techniques and form milling using the single indexing method. They can perform dry or wet machining with advanced HSS or carbide tools, skiving/finish hobbing of hardened gears, milling of internal gears (optional for S 1200-2000), shaping of external and internal gears, and CNC-controlled chamfering and deburring (optional). Integrated gear inspection is also available as an option.

Technology: The machines feature kinematics with multiple axes (A, B, C, X, Y, Z) and are controlled by Sinumerik 840 D with 6-axis continuous-path control. They include Samputensili Dialog Software for flexible machining cycle selection and user-friendly data input, along with integrated fault diagnostics. A mobile operator panel with an electronic handwheel is provided.

Characteristic Features: The machines have a modular design for cost efficiency and low maintenance. They include a grey cast-iron machine bed for rigidity and thermal stability, a motorized hob head, a hydraulically-compensated double worm gear drive, and linear slides with backlash-free preloaded ball screws. Automatic lubrication and safety features for power failures are integrated.

Options: Available options include a counter column with steady rest or swing-away tailstock, hydraulic clamping systems, form milling and shaping heads, CNC-controlled chamfering and deburring units, machine-integrated gear inspection, remote diagnostics, various chip disposal systems, automatic workpiece centering, tool condition monitoring, and coolant flow monitoring.

Technical Data: The document provides detailed specifications for each machine model, including workpiece diameter, maximum module for hobbing and milling, work table dimensions, travel ranges, hob head swivel angle, tool dimensions, spindle speeds, feed rates, drive output, connected load, machine dimensions, and weight.

Contact Information: The document lists contact details for Samputensili offices in France, Italy, USA, Brazil, Korea, China, Germany, and Japan.

Catalog excerpts

Hobbing Machines

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S 800/1200/1600/2000 Universal design for a wide range of applications One modular machine concept for the heavy-duty machining of n spur and helical gears n crowned and tapered gears n worm gears n cluster gears n special profiles (e.g. compressor rotors) n non-circular gears n herringbone gears (double helical gears) n internal gears Processes n All hobbing techniques and form milling by using the single indexing method. n Dry or wet machining with advanced HSS or carbide tools. n Skiving/finish hobbing of hardened gears. n Milling of internal gears (option for S 1200-2000). n Shaping of external...

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Technology Characteristic features A n The modular machine concept has been consistently applied even to the large machines of the S series, guaranteeing an outstanding cost-benefit ratio and low maintenance costs. Y B n Grey cast-iron machine bed for maximum static and dynamic rigidity with integrated fluid circulation for thermal stability. X n Motorized hob head in compact design with tangential slide and backlash-free gear train. n Work table drive with hydraulicallycompensated double worm gear drive, high-resolution AC digital drive as the position-controlled follow-up axis (electronic gearbox)....

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S 800/1200/1600/2000 S 1200 hobbing of large pinions Hob head for internal gears (optional) S 800 hobbing a large gear Rotor hobbing on the S 800 Swing-away tailstock for the S 1200 and S 1600

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Samputensili Beijing Room 1801/1802, Jing Tai Tower, No. C24 Jian Guo Men Wai Avenue 100022 Beijing, P.R. China Tel.: +86 (010) 6515 6349 - 6515 6350 Fax: +86 (010) 6515 7150 [email protected] Star SU LLC 5200 Prairie Stone Parkway, Suite 100 Hoffman Estates, IL 60192 USA Tel.: +1 (847) 649 1450 Fax: +1 (847) 649 0112 [email protected] Samputensili France S.a.r.l. 79 rue de la Tour 42000 Saint Etienne Cedex France Tel.: +33 (0477) 92 80 50 Fax: +33 (0477) 93 72 03 [email protected] Samputensili Japan Co. Ltd. 324-4 Nozomigaoka, Meito-Ku 465-0046 Nagoya Japan Tel.: +81 (052) 771 5077...

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