S 150 - S 200 - S 300 - S 400 Hobbing Machines

Product catalog summary

Overview: The S 150 - S 400 series of hobbing machines are designed for universal application, specifically developed for dry hobbing. They are suitable for both small batch and mass production of various gear types including spur, helical, crowned, tapered gears, worm wheels, sprocket wheels, timing-belt discs, cluster gears, and special profiles.

Processes: The machines support all hobbing techniques and form milling using the single indexing method. They can perform dry or wet machining with the latest HSS technology or carbide tools and are capable of skiving/finish hobbing of hardened gears.

Technology: The machines feature advanced kinematics with multiple axes for movement and rotation, controlled by a Sinumerik 840 D 6-axes-continuous path control system. They include Samputensili Dialogue Software for flexible machining cycle selection and integrated fault diagnostics. Additional features include automatic lubrication, magnetic chip conveyor, and interpolated tool withdrawal in emergencies.

Characteristic Features: The modular design ensures a cost-effective solution with low maintenance. The machines have a grey cast-iron bed for rigidity and thermal stability, backlash-free hob head drive, and high-resolution AC digital drive for axis dynamics. They also feature backlash-free bearings, water-cooled motors, and linear slides with preloaded ball screws for vibration damping.

Options: Various options are available including swing-away tailstock, different hob head drives, quick change systems, hydraulic workpiece clamping, pre-deburring units, remote diagnostics, and automation systems for workpiece handling. The machines can be equipped for dry or wet hobbing or a combination of both.

Technical Data: The document provides detailed specifications for each model (S 150, S 200, S 300, S 400) including maximum workpiece diameter, module, work table dimensions, travel distances, tool dimensions, spindle speed, feed rates, drive output, and machine dimensions and weight.

Contact Information: The document lists contact details for Samputensili offices worldwide, including locations in France, Italy, USA, Brazil, Korea, China, Germany, and Japan.

Catalog excerpts

S 150 - S 200 - S 300 - S 400 Hobbing Machines-2

Processes All hobbing techniques and formmilling with the single indexingmethod. Universal application Dry or wet machining using thelatest HSS technology or carbidetools. The S 150 - S 400 special series ofhobbing machines has been specifi- cally developed for dry hobbing and guarantees productive and flexible small batch or mass production of: spur/helical gears crowned/tapered gears Skiving/finish hobbing of hardenedgears. worm wheels sprocket wheels/timing-belt discs cluster gears special profiles > Chemnitz - assembly line S 300 size="-1">

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S 150 - S 200 - S 300 - S 400 Hobbing Machines-3

The modular concept guarantees anoutstanding cost/benefit ratio and lowmaintenance costs. Grey cast-iron machine bed provides maximum static and dynamic rigiditywith integrated fluid circulating system for thermal stability. > Backlash-free hob head drive withinfinitely variable hob spindle speedcontrol and dynamic motor control with digital CNC-interfaces. Work table with hardened surface,high-resolution AC digital drive to con-trol the dynamics of the axes. (electronic gearbox). Backlash-free, anti-friction bearingswith life-long lubrication. Work table directly driven by water-cooled motor...

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S 150 - S 200 - S 300 - S 400 Hobbing Machines-4

Robotic loader for large shafts hobbed on the S 400 Integrated pre-deburring unit Hobbing of a synchro-gear Automation solution with portal loader Hob spindle with tools for different gears Dry hobbing on S 150 >

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