Master gears

Product catalog summary

Overview: Samputensili offers a comprehensive range of master gears designed to assess the accuracy of work gears and adjust checking equipment. These gears are suitable for spur, helical, and internal gears, with or without profile and flank corrections.

Specifications: The master gears are available with modules ranging from 1 to 6 mm, outside diameters from 40 to 300 mm, widths from 4 to 80 mm, and helix angles from 0 to 45 degrees. They can be coated with PVD coatings and are made from high-speed or bearing steel.

Re-grinding Services: Samputensili provides re-grinding services to maintain the quality of master gears after use. Customers are encouraged to contact their nearest sales office for these services.

Materials: Master gears are manufactured using high-speed steel (M2, ASP 23, ASP 30) or bearing steel (20 MnCr 5, 100 MnCr 6, 100 MnCrW 4), depending on customer requirements.

Design and Production: The design and production of master gears are conducted using Samputensili software and modern manufacturing methods, ensuring high accuracy and quality. The process includes designing, material selection, sawing, engraving, hobbing, hardening, grinding, and coating.

Quality Assurance: All master gears undergo rigorous testing on CNC checking equipment and are delivered with an inspection certificate. They comply with DIN 3962, ISO 1328-1995, AGMA, and BS standards.

Consultancy Services: Samputensili offers engineering support for master gear technology and technical problem-solving on-site.

Contact Information: Samputensili has multiple offices worldwide, including locations in Italy, Germany, China, Korea, Argentina, the UK, France, Brazil, Japan, and the USA. Contact details for each location are provided for inquiries and orders.

Catalog excerpts

Spur gears with or without profile and flank corrections Samputensili offers a wide range ofmaster gears to determine the accu- racy of work gears as well as setting masters to adjust your checking equipment for the following types of gears: Helical gears with or without profile and flank corrections Internal gears > Module1 - 6mmOutside diameter 40 - 300mm Width4 - 80mm Helix angle0 - 45Degrees > From left to rightDifferent master gears Large bore master gear with TiAlN coating Double-sided helical master gear Spur master gear with TiN coating M 2 > Samputensili master gears are manufactured...

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From left to right: 1.Designing and optimizing a master gear to customer specifications2.Different material is always available 3.Sawing a base cylinder 4.Engraving master gear data 5.Hobbing a 1,25 module master gear 6.Master gear hardening 7.Bore and face grinding 8.Profile grinding a hobbed master gear and grinding a 1,25 module master gear from the solid9.Quality inspection after each process here complete master gear geometry inspection10.Master gear coating in modern coating systems11. Final quality inspection 12.Coated and certified master gears, ready for dispatch >

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with large bore with driving boreand collar bore with inter-nal chamber with Seegergroove with referencecollar with modifiedhelix angle with widetoothed band conical teeth with shaft zero setting master with shaft >

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