INNO Tools High performance gear manufacturing
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INNO Tools High performance gear manufacturing

The pursuit of higher productivity and reduced costs pushes the manufacturing processes in the gear industry to its limits. Due to that, the role of the tool manufacturer as a technology supplier is getting more and more important. With the new series of higher performance tools for gear manufacturing, SAMPUTENSILI is exactly doing that. The products INNOhob™, INNOshave™ and INNOchamfer™ offer a solution to the gear and transmission industry which raises the level of tool life significantly. Our new high-performance tool family, combined with our technological assistance regarding tool and...

Our experts are constantly working to offer our customers the best quality hobs which are able to meet the challenges of today's production environments. The newest generation of high-performance hobs called INNOhob™ offers our customers a tool with a new level of performance in the field of highspeed steel hobs. At Samputensili, experts are using the newest technologies available to generate the new INNOhob™ tools. All process steps during hob production have been carefully analyzed and improved. Samputensili 3 With the new finishing cycle, Samputensili is able to almost avoid wear...

Furthermore, the INNOhob™ combines the very low surface roughness with a dedicated cutting-edge geometry. The choice of the cutting-edge radius is always a compromise between cutting capability and edge stability. Our customers have reported a tool life increase by up to 80% compared with the standard hob technology. The cutting-edge shape is generated by a blasting process as the last step before coating. Our experts analyze the customer´s application in detail and decide for a dedicated radius to achieve the highest tool life possible. The higher performance of the INNOhob™ helps our...

At Samputensili, experts are using the newest technologies available to generate the new INNOshave™ tools, which ensure superior performances compared to standard shaving cutters. Furthermore, the chip evacuation is improved and the load on the tool decreases. TestsininAutomotive AutomotiveGear GearProduction Production Test Tool Data Shaving Cutter Module mn = 1,5 mm Pressure Angle α = 18° No.of Teeth z = 151 OD da = 228 mm Width b = 25 mm The introduction of the latest shaving cutter generation, the INNOshave™, offers our customers a new level of highly productive shaving cutters. If,...

The recent improvements were shown in the reported test results. The graphic shows the result of a shaving application on a module mn = 2 mm automotive gear. During the tests, the Samputensili INNOshave™ has shown its superiority against state-of-the-art shaving cutters of our main competitors. The standard shaving cutters of both of our competitors had to be changed after 2800 – 3300 shaved parts. The INNOshave™ ran much longer and reached 6700 shaved parts. This translates into a tool life improvement by up to 138% thanks to the INNOshave™, which brings down customer´s tool cost per...

The success of Samputensili’s chamfering and deburring tools has been proven in countless applications at our customers' plants all around the world. Thanks to Samputensili’s decades of experience in designing and manufacturing chamfering tools, high-quality chamfers are ensured also after a high number of machined workpieces. Samputensili chamfering tools are able to provide parallel type or comma type chamfers. Furthermore, chamfering of the root is possible, also for gears with interfering contours. Chamfering of gears is a major step in the manufacturing of high-precision gears. This...

To meet the growing market demands, Samputensili has launched a new generation of chamfering tools, called INNOchamfer™. The INNOchamfer™ combines the newest technologies in the field of base material and surface finishing to improve the contact zone between tool and part. The rigid tool body and the low roughness on the surface optimise the forming operation. What is more, the INNOchamfer™ decreases the tool costs per piece. The new tools have already proven their higher performance in several applications. All trials have shown a significant tool life improvement. On automotive gears, the...

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