HG1200-2400
20Pages

milling, turn-milling, nobbing, grinding

Gear centres HG 1200 / 1600 / 2400 milling, turn-milling, hobbing, grinding in one HG 1200 Ø 1,200 mm mn 35.0 / 40.0** mm Axial travel 950 mm HG 1600 Ø 1,600 mm mn 35.0 / 40.0** mm Axial travel 950 mm without counter column HG 2400 Ø 2,400 mm mn 35.0 / 40.0** mm Axial travel 950mm The invento addresses the requirements for mass production of large gears with a diameter up to 1,200 mm and module 35.0 (40.0), especially in the energy, transport and construction sectors. HG 1200 invento Ø 1,200 mm mn 35.0 / 40.0** mm Axial travel 950 mm 2 HG series The invento raises efficiency to new levels...

The new HG Gear Centres make life in large gear manufacturing much less complicated. The HG series is the result of an A to Z thinking process which gives a new lease of life to simplicity and overcomes the weak points of current manufacturing solutions for large gears. At Samputensili we believe that production does not have to be complicated to be advanced; processes are not invented for their own sake; and solutions are often more straightforward than what they seem. Invento couples top manufacturing efficiency with flexibility, since it drastically reduces unproductive auxiliary times,...

The invento has all main features of a modern manufacturing machine with state-of-the-art direct drives, rigid and sturdy structures, latest control technology and software modules for a large variety of applications. The straightforward design with side of the work table allows a very accessible work area and an optimum workpiece flow. chine is guaranteed by an automatic correction system which allows fast and precise repositioning of the axes in case of thermal effects on the basic reference system of the machine axes. + Thermically stable machine automatic correction system. + Mineral...

Built with a vision for the future. Roughing and finishing on one single machine The main advantage of being the owner of an HG machine is its amazing flexibility. The decision for a process depends only on the additional investment for the roughing, finishing or turn milling spindle. The key to the flexibility of the HG series lies in its basic functioning principle. During the hobbing process the hob head is blocked to unload the cutting forces to the stable tool column while the table slide actuates the feed travel. When grinding the process is reversed. The tool head moves against the...

+ Very fast head and spindle change, for example from + Very high stock removal with finishing operations The HG gear centre is available in three standard sizes, the HG 1200, size requirements the table element is With its innovative combi-shift con- cept and the support of a quick- change palleting table, the HG series attack the 'idle times' of your invest- While the quick-change pallet system, reduces your setup times drastically, the combi-shift enables the user to employ new tool combinations which roughing phase of both processes employed, i.e. hobbing and grinding. Rounded up with...

efficiency A B C X Y Tool head swivel Tool spindle revolution Work table revolution Work table slide radial movement Tool head slide tangential movement Y1 Tool column tangential movement Z Tool head slide axial movement Z1 Tailstock axial movement Q Q Q HG series 7 Q

+40% Reduzierung der Schruppzeiten auf ein Minimum mit neuen Prozesskombinationen bis zu Produktivitätsgewinn total floor-to-floor-time 100% loading and setup 30% roughing cycle (cutting / grinding) 65% air grinding & dressing 25% finishing cycle 5% actual roughing process 40% Schrupp- und Schlichtzyklus im Vergleich zur gesamten Produktionsdurchlaufzeit. Beispiel für Profilschleifen, einschließlich Einsparziele. Grinding head with grinding spindle and single profile grinding wheel Grinding head with grinding spindle, multi-rib and profile grinding wheel Grinding head with grinding spindle,...

Tool heads for roughing, finishing and prototyping Milling and hobbing The very powerful and stiff hob spindle of the HG series is designed for toughest cutting conditions with improved stock removal capacities. The 100 kW drive runs all state-of-the-art roughing tools, especially inserted blade roughing and finishing cutters. Profile and generating grinding The grinding spindle of the HG series has been designed for a large variety of different tool combinations, including single profile grinding wheels, multi-rib wheels as well as generating grinding worms. Each process is served by its...

+40% bis zu Produktivitätsgewinn beim Rüsten HG 1200 invento Twin table concept for maximum productivity and flexibility The twin-table concept of the HG 1200 invento allows you to save precious production time by minimising total floor-to-floor time. The 2 parallel work tables are connected by a moving tool column which enables the operator to execute the complete setup and centring process in masked time while the manufacturing process proceeds on the second work table. for the manufacturing of small lots. Fast changing lots make the invento even more efficient by minimising reoccurring...

productivity and flexibility The invento saves precious production time by executing auxiliary and optional processes in completely masked time Tool head swivel Tool spindle revolution Work table 1 revolution Work table 2 revolution Work table slide 1 radial movement Work table slide 2 radial movement Tool head slide tangential movement Y1 Tool column tangential movement Z Tool head slide axial movement Z1 Tailstock 1 axial movement Z2 Tailstock 2 axial movement Q Q A B C1 C2 X1 X2 Y Q Q Q Q HG series 11

Samputensili Combi-Shift® The Samputensili Combi-Shift® allows you to exploit the complete available spindle length while still guaranteeing an extremely stiff and sturdy tool head. While the tool column shifts between two tools clamped on the same spindle, the traditional tool head slide shifts through the complete length of hobs and worms. The Combi-Shift® allows you to use the state-of-the-art tool solutions for combined roughing and finishing and prepares your machine for future tool developments. advantages of Combi-Shift® + Employment of innovative new tool concepts with higher...