H80-200
20Pages

hobbing machines

economy Our aim is simple: to bring an economic surplus to your daily manufacturing life. precision 2 H 80-200

The H 80-200 hobbing machine series The little ‘cost-saving sensation’ for the production of gears and shafts. Designed primarily for demanding automotive and motorcycle gear manufacturing applications, the H 80-200 series is ideal for mass producing gears and shafts with diameters up to 200 mm. Both machines in the series incorporate modern technology and innovative solutions, guaranteeing you the very best in terms of productivity. + Small floor plan, space-saving and compact + Modular design for less costly spare parts, easier to source + Thermally stable and vibration-damped machine...

Basics first. With innovative concepts and attention to detail. A common modular platform is used as the base of these very compact but stable machines with an optimum cost-benefit ratio. Nonetheless, nothing is left to chance when it comes to thermal stability and vibration damping. The machine bed is cast from an advanced composite material, which can be made to tighter finished tolerances whilst still guaranteeing the rigidity and thermal stability of conventional cast iron, fundamental in demanding gear hobbing processes. The machine structure is also coolantflooded to enhance rigidity...

stability evacuation A B C X Y Z Tool head swivel Tool spindle rotation Work spindle rotation Radial movement Tangential movement Axial movement H 80-200 5

The tool head and work spindles can reach very high speed levels with suf- ficient potential to spare, should any new tool developments arise in the Our latest hob drives improve nob- bing performance in mass production environments, and, thanks to quick- change clamping systems, operation is fast and easy so valuable cutting Depending on your application requirements, direct drive speed or torque power can be optimised for both dry and wet cutting With universal tool clamping systems, you are free to use your existing hobs and source new tools from your pre- ferred manufacturer. Travel...

Direct linkage to your work flow with fast automation. The direct driven CNC loader speeds up change times and allows for a considerably faster setup without the need to adjust cams. Workpiece-specific loader positions can be saved in the CNC and recovered by the push of a button. The CNC counter column with its hydraulically actuated tailstock improves workpiece change times by better acceleration and higher travel speeds. overall processing of the workpieces. The clamping force is programmable and can be saved for each particular workpiece within the CNC. Without the need to adjust cams,...

flexibility speed + Fully accessible work area, allowing for different automated solutions. + Fast and direct standard automation with minimum change times. + Easily integrated into existing manufacturing lines. + Easily transported and transferred, and fast set-up H 80-200 9

More than just hobbing. Integrated processes. H 200 T The fully integrated CNC turning unit offers a variety of advantages, especially to the automotive industry and manufacturers of speed reducers. The machine is not conceived to replace full-scale, complex turning operations, but it really comes to the fore when extra precision is required. The supplementary turning of a second workpiece face in relation to the geared diameter is a real plus. Optionally to the single turning head the unit is also available with a multi-function head for a variety of tools. Users can rely on all turning...

integration turning unit technical data Work area workpiece diameter 200 mm X2 travel (face) 200 mm Z2 travel (dia) 200 mm tool spindle speed range 0 - 1,800 rev/min torque 160 Nm drive power at 100% ED 12 kW X2 axis feed rate 15 m/min Z2 axis feed rate 15 m/min tool interface Capto C4 manual quick change H 80-200 11

simplicity safety Power requires control. Latest control technology ready for direct networking, USB interface + Faster data transfer to machine included Latest drive technology and easy menu guidance guarantee maximum process security. + Easy and intuitive operation Modular software packages including profile and flank correction possibilities Integrated Transline and Profisafe + Fast data validation and error correction + Safe operation functions + Fast and efficient online Samputensili menu-guided operator interface 12 H 80-200 updating and troubleshooting

We build machines for efficient, error-free and safe manufacturing, for daily use and for people. The H 80-200 series is equipped with the latest Siemens CNC Sinumerik 840 D control unit. With a user-friendly Samputensili menu-guided operator interface running in a true Windows© environment, users are guided through the manufacturing process via easy and intuitive entry and demonstration screens and are supported by data validation and error correction software. Machines can be connected to a network or to the internet, allowing you direct access to our online service department for remote...

The new design concept of the H 80-200 series incorporates all service units in the compact hull of the machines. Self-sufficient units reduce the overall amount of time spent on regular maintenance work thanks to functions such as automatic part lubrication or maintenance intervals. Preventive maintenance requirements are therefore limited to periodic inspection and are automatically prompted by the CNC. With all service components located in clearly visible and accessible areas, servicing itself is easier and less timeconsuming than ever before. 14 H 80-200 All auxiliary units...

Workholding solutions for gears and shafts With Samputensili, you can rely on the extensive experience and expertise of renowned workpiece clamping specialists, and if you really require an ad hoc solution, our expert teams will make it work. Drawings 1-6 show clamping examples of gears and shafts. your advantages + Easy, stable and flexible workholding fixtures + Know-how of experienced suppliers + Special solutions available H 80-200 17