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Chamfering and deburring tools

Chamfering and deburring tools

Chamfering and deburring tools

Product catalog summary
Overview: The document provides a comprehensive guide on chamfering and deburring tools, detailing their design, specifications, and applications. It highlights the collaboration with technical institutes to develop software solutions for designing these tools efficiently.
Chamfering and Deburring Tools: The document categorizes tools into chamfering tools for spur or helical gears and deburring tools with various types such as P type, PR type, and SPR 1000 type, each designed for specific gear surfaces and applications.
Manufacturing Process: The process involves several steps including CAD design, CNC machining, hardening, grinding, and quality inspection. Tools are hardened to specific HRC levels to ensure durability and performance.
Finishing Options: Various finishing options are discussed, including shaving, grinding, and honing, with recommendations for chamfering and deburring to enhance tool life and reduce risks.
Why Chamfer and Deburr: The document explains the importance of removing burrs to prevent damage to gears and bearings, reduce tool wear, and minimize injury risks.
Tool Combinations: Different combinations of chamfering, deburring, and rolling tools are outlined, with specific requirements and subsequent operations like grinding and shaving.
Rolling Technology: Rolling is emphasized as a crucial step to remove secondary burrs and prevent problems in subsequent operations. The document discusses the effects of heat deformation and the benefits of rolling.
Chain Sprocket Tools: Specialized tools for chain sprockets are described, highlighting their design to match gear tooth profiles and prevent material build-up.
Contact Information: The document provides contact details for Samputensili offices worldwide, offering support and further information.
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Catalog excerpts

Chamfering and deburring tools-1

Chamfering and deburring tools >

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Chamfering and deburring tools-2

Software solutions developed incollaboration with leading technical institutes enable us to design any chamfering and deburring tool quickly and reliably. Your individual production requirements are analy- sed thoroughly in order to provide you with the best manufacturing solutions possible. > For spur or helical gears For straight or inclined gear lateral surfaces > Ptype (standard tool for straight gear lateral surfaces) P1000 type (like Ptype but grooved) PR type (with alternate sections for straight gear lateral surfaces radiused to the root) PR 1000 type (grooved tool for straight gear lateral...

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Chamfering and deburring tools-3

From left to right:1. Designing a tool with CAD systems to custo- mer specifications.2. Sawing a base cylinder according to the spe-cifications of our engineering team on CNC machinery.3. Turning of the profile and bore to the strictesttolerances in order to guarantee the best possi- ble quality of subsequent operations. 4. Engraving tool data which is necessary toconstantly monitor the tool throughout the pro- duction cycle.5. Milling on CNC machinery. 6. Hardening in salt baths to prevent deformation. Ptype deburring tools normally have a hardness level from 64-65 HRC. Higher hardness levels...

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Chamfering and deburring tools-5

Secondary burr during chamfering Deburring the secondary burr on gear lateral surfacesRolling the secondary burr on gearflanks > Not heat treated, 2% Nital tested, Ferrite structure with a 25% Pearlite portion > Tooth chamfers after chamfering and rolling, Ferrite structure with a 25% Pearlite portion, compressed due to the pressure exerted by the chamfering tool Tooth chamfers after chamfering, Nital tested, Ferrite structure with a 25% Pearlite portion, compressed due to the pressure exerted by the chamfering tool Tooth chamfers after chamfering, rolling and hardening, Nital tested, martensitic...

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Chamfering and deburring tools-7

With the patented Samputensili chamfer-roller tool, you can chamfer and roll your gears at the same time. The secondary burr that is generated during chamfering is consequently removed in the very same operation. By combining both processes, themachine utilises just one tool head leaving the second tool head free for another operation.For workpieces: > Secondary chamferChamfer with parallel chamfers wih comma type chamfers without any step ∆ of about 1. Rolling is performed by a localised Гlevelling out action which may be described as a second chamfer with a chamfering angle > Developed exclusively...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.