horizontal hobbing machines

BK-H series Our objective: Creating the economic surplus in your daily manufacturing life precision BK 100 H for small and medium workpieces up to 100 mm in dia. 2 B&K H-series BK 200 H for long and heavy workpieces up to 200 mm in dia., different length versions available

The BK-H series of horizontal hobbing machines for the economic manufacturing of gears and shafts – now for workpieces up to 600 mm in diameter and module 25 .0 We craft each and every machine with a wide range of options to suit your individual needs, guaranteeing you the efcient manufacturing of top quality workpieces. This versatile horizontal series is ideally suited to hob and mill geared workpieces, especially a wide array of small, medium sized and very long and heavy geared shafts. For larger workpiece lots you can equip the BK-H with either a driven chain loader or a portal loader solution...

The small footprint horizontal hobbing machine for shafts and gears, up to 127 mm in diameter and module 2.54 The BK 100 H is the smallest version of the H series machines. Its compact design leaves you with minimum space requirements to worry about. The simple construction features no hydraulics with only a limited number of wear parts. The machine cuts external spur and helical gears as well as crown gears. It is especially suited for splines and geared shafts up to 100 mm in diameter. 4 B&K H-series BK 100 H Especially advantageous is the possibility to mount tool combinations to cut different...

economic hobbing Tool combination for different gearings on one single shaft CNC-driven precision All machines of the BK-H series feature 6- or even 7-axes CNC control. The automated tailstock travel is optionally available for the BK 100 H and the BK 600 H and comes as a standard feature for the BK 200/400 H. A B C X Y Z (W Tool head swivel Tool spindle rotation Work spindle rotation Radial tool head travel Tangential tool head travel Axial tool column travel Automatic tailstock travel, opt.) B&K H-series 5

Horizontal hobbing of large parts with heavy duty tool spindles, up to 400 mm in diameter and module 6.4 BK 200/400 H The medium-sized BK-H series comes in several versions for work piece diameters of 200 and 400 mm and an optional extension of the machine for workpieces up to 1,930 mm in length. Its powerful, proven hob spindles and extremely stabile steel-polymer composite components make it a must for the manufacture of larger and heavier shaft parts. All spindle movements are supported by highprecision ball screws and precision linear roller ways resulting in very fast setups and precise...

most demanding applications made With the user-friendly menu-guided HMI, users are guided through the manufac- turing process via easy and intuitive en- supported by data validation and error correction software. Hobbing of large shaft for printing press Integrated control for concentricity and referencing Hobbing of construction machinery shaft Hobbing of large module stepped tooth shaft A Tool head swivel B Tool spindle rotation C Work spindle rotation W Automatic tailstock travel, std. X Radial tool head travel Y Tangential tool head travel Z Axial tool column travel

Hobbing of extra long parts, up to 635 mm in diameter and module 25.0 The BK 600 H with an six-axes-CNC is designed for hobbing spur and helical gears, splines, and threads on cylindrical blanks or shafts. It is practical to hob and/or mill more than one component sequentially if multiple components exist on a shaft. The very sturdy and stiff machine has been specifically designed for very long and heavy workpieces of up to 600 mm in diameter. and 7,500 mm in length. Heavy-duty workpiece 8 B&K H-series BK 600 H rests assure that even the longest and heaviest shafts are reliably clamped and supported....

extra-long workpieces BK 600 H extended bed equipped with standard hob head HXL versions Extending your machine bed length capacity for extra long workpiece shafts. B&K H-series 9

Technical data BK-H series BK 100 H Workpiece diameter, max. BK 200 H 127 203 mm Module, max. / optional mm 2.54 6.4 degree Tool head swivel range +/- 45 +/- 45 Dist. work spindle face - tailstock centre, max. / ext. version mm 675 / 915 1,321 / 1,930.4 Dist. work spindle face - c.l. hob spindle / ext. version mm 76 - 457.2 / 812.8 152.4 - 132.1 / 1,930.4 Dist. c.l. work spindle / c.l. hob spindle mm 0 - 114 12.7 - 203.2 Dist. c.l. work spindle / floor, min. mm 955.0 1,270.0 min (w/o levelling wedges) Axial travel, max. mm 500 / 810 1,250 / 1,900 Tool length, max. mm 152 215.0 Tool diameter,...

BK 400 H BK 600 H 400 635 6.4 12.0 / 17.0 +/- 45 +/- 45 1,321 / 1,932.4 2,489 152.4 - 132.1 / 1,930.4 89 - 2,489 / 7,112 12.7 - 304.8 75.0 - 381.0 1,270.0 min (w/o levelling wedges) 1143.0 1,250 / 1,900 2,540 / 3,750 215.0 250.0 203.0 200.0 200.0 250.0 15 15 20 - 375 35 - 350 0 - 80 0 - 40 7,703 / 9,515 17,272 / 33,750 6/7 10/ 9 100 150 7 6 standard optional + + + + + + + + + + + + + + + + + + + + + + NUM, Fanuc or Siemens CNC Emergency withdraw at power loss Extended beds / travels Emergency withdrawal at power loss Different tool spindle speed ranges Automatic stock division system Quick change...

Samputensili GmbH Marienberger Str. 17 09125 Chemnitz Germany Tel.:+49 (0371) 576 251 Fax:+49 (0371) 576 255 [email protected] Samputensili France S.a.r.l. 79-81 Rue de la Tour BP 62 42000 Saint Etienne Cedex France Tel.: +33 (477) 92 80 50 Fax: +33 (477) 93 72 03 [email protected] Star SU LLC 5200 Prairie Stone Parkway, Suite 100 Hoffman Estates, IL60192 USA Tel.: +1 (847) 649 1450 Fax: +1 (847) 649 0112 [email protected] Samputensili do Brasil Ltda. Rod. Dom Gabriel Paulino Bueno Couto Km 66,3 - C.P. 849 CEP13201 - 970 Jundiai, SP, Brazil Tel.:+55 (011) 21 36 5199 Fax:+55 (011) 4582 7921...