Cable extrusion
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Cable extrusion Sampsistemi 1

Let your production soar Sampsistemi supplies a complete range of machines and equipment for the wire and cable production, according the highest request of market based on different applications. Manufacturing solutions are characterised by top linear speeds and guarantee minimal energy dispersion. The outstanding versatility is based on an extensive range of extruders, designed to process different types of materials including elastromers, silicone, thermoplastic, cross link polyethylene (XLPE), halogen-free and fluoridated products. The highly innovative extrusion solutions feature: +...

Automotive wire insulation lines Pay offs High-speed automotive wire insulation lines engineered to produce low voltage automotive cables. It is possible to insulate T3 classification standards using thermoplastic materials and cross linked flame-retardant polyethylene (XLPE and HFFR). Automatic colour change of insulation, skin and stripe with minimum scrap and at the maximum production speed, without slowdown. Line types AI A1: with 2 extruders, for stripe/skin process AI A3: with 3 extruders, for stripe/skin quick colour change AI A4: with 4 extruders, for stripe/skin and insulation...

Electronic and Building wire insulation lines Engineered to insulate low-voltage wire with various thermoplastic materials including flameretardants such as reticulated polyethylene and halogen-free compounds. The range is completed by THHN cable manufacturing equipment where cables are jacketed with nylon. WI A1 Extrusion group for wire production at 1500 m/min with line supervisor touch panel model SU L Line types Electronic WI A1: 1 and 2 extruders for skin/stripe process WI A2: engineered for HFFR materials WI A3: 3 extruders for stripe/skin quick colour change Building BI A1: 1 and 2...

Building wire sheathing lines Pay offs Line types BS A1: for single layer process BS A2: for filling and sheathing in one time Process types Single-layer: application of sheathing with one extruder Co-extrusion: simultaneous application of: filling and sheathing or filling, sheathing and skin Tandem extrusion: two extrusion groups, one for filling and one for sheathing at a glance + Wide production range + Wide range of insulation materials + Production flexibility with different reels sizes + Continuous working without line stop during reel changeover

Building wire sheathing lines with SZ process Pay offs x^ Filling cross-head Stranding at the point of extrusion Sampsistemi has patented a system for the high speed manufacture of flexible cables. Designed with a dedicated extrusion group, cables are practically stranded at the point of extrusion. Conductors and filler are then separated by a fine layer of plastic material, meaning that traditional talc powdering stations are no longer required, with all the obvious environmental advantages that this entails. A submerged torsion locker caterpillar keeps the cabling in place as the...

Power cable insulation lines Pay-offs Engineered for high-speed insulation of power cables. Depending on line composition it is possible to insulate cables with traditional thermoplastic materials, flame-retardant halogen-free compounds or liquid silanes. Line types PI A1: high-speed insulation line for conductors up to 120 mm2 PI A2: high-speed insulation line using HFFR for conductors up to 120 mm2 PI B1: insulation line for conductors up to 800 mm2 PI B2: insulation line using liquid silanes Caterpillar unit 10000 N at 135 m/min

Power cable sheathing lines Pay-offs Engineered to apply sheath on round and flat assembled cables with various thermoplastic materials. The biggest line is engineered for HV cable sheathing also and it suitable for working in tandem with different type of protecting cable solutions like to tape applicator, lead extruder and bitumen applicator. Line types PS A1: Basic sheathing line up to 60 mm PS A2: Filling/sheathing line up to 60 mm PS B1: Basic sheathing line up to 200 mm PS B2: Filling/sheathing line up to 200 mm Process types Single-layer: sheathing application with one...

LAN & telephone wire insulation lines - J- i Solid PE / Chemical foam PE / Physical foam PE Insulation comparison LAN & telephone cable producers know the importance of process stability and repeatability very well. With Sampsistemi lines, the setting-up is fast and rejects are minimal due to standardised and harmonised line components; indeed, drawing, annealing and pre-heating are part of an avant-garde global system which includes the extrusion group, ergonomic cooling troughs and reliable dual spoolers. Moreover, customers also benefit from having a single supplier and a single team of...

Coaxial cable insulation lines Pay-offs CI A0 Cables insulated with fluoropolymers are traditionally used in aerospace, military and nuclear applications, where a high level of fire resistance, good electrical properties and exceptional chemical resistance are a priority. Extrusion process parameters and the extremely high cost of fluoropolymers have been an obstacle to their use in cable insulation. With longstanding experience in fluoropolymer technology, Sampsistemi has engineered a special extrusion process which includes gas injection foaming. With this system insulating wire...

High Temperature insulation lines 1 Wire pre-heater Extruder for Extruder for Fluoropolymers Thermoplastics Cooling Trough Pulling element Accumulator Horiz. / Vertical Line supervisor Automotive, aerospace and submergible pump cable applications require insulation materials with temperature resistance of more than 200°C (approx. 400°F). The Sampsistemi Extruders are particularly suitable for these materials and allow you to improve your production capacity guaranteeing the highest quality level of your final product. A homogenized insulation with the repeatability of electrical and...

Fiber optical cable extrusion line Pay-offs Engineered for coating and sheathing cables with high speed transmission capacity. These lines are suitable to produce loose tube, tight buffer and drop wire. Line types OS DR: drop sheathing line OS TC: tight buffering coating line OS T1: tight buffering sheathing line OS LT: loose tube sheathing line at a glance + Different compounds extruded with the same line + Single & double layer available + Best cable quality + Tailor-made solution + Wide cable manufacturing program + Durable machines + Operator friendly + Ample range of winding...