- Catalogs
- SAMES KREMLIN
- Electrostatic Liquid Finishing
- Company
- Products
- Catalogs
- News & Trends
- Exhibitions
Electrostatic Liquid Finishing
1 / 164 PagesView full catalog
Electrostatic Liquid Finishing
Product catalog summary
Introduction
SAMES KREMLIN offers a catalog of electrostatic spraying equipment aimed at improving finishing quality and efficiency. The company focuses on innovation, reliability, and adherence to V.O.C. directives to ensure quick returns on investment.
SAMES KREMLIN offers a catalog of electrostatic spraying equipment aimed at improving finishing quality and efficiency. The company focuses on innovation, reliability, and adherence to V.O.C. directives to ensure quick returns on investment.
Product Range
The catalog features a variety of manual and automatic spray guns, robotic spray guns, and bell sprayers. Notable products include the Nanogun Airspray, KM 3 Airspray, and PPH 707 series, each tailored for specific applications like high transfer efficiency and ergonomic use.
The catalog features a variety of manual and automatic spray guns, robotic spray guns, and bell sprayers. Notable products include the Nanogun Airspray, KM 3 Airspray, and PPH 707 series, each tailored for specific applications like high transfer efficiency and ergonomic use.
Customer Services
SAMES KREMLIN provides extensive services such as a customer hotline, audits, repairs, spare parts supply, and training. The company is dedicated to customer satisfaction, offering technical assistance and training to optimize equipment use.
SAMES KREMLIN provides extensive services such as a customer hotline, audits, repairs, spare parts supply, and training. The company is dedicated to customer satisfaction, offering technical assistance and training to optimize equipment use.
Quality Assurance
The company complies with ISO9001 standards and various European directives, ensuring high-quality production and assembly processes. These directives include Explosive Atmospheres, Machinery, Low Voltage, Electromagnetic Compatibility, RoHS, WEEE, and REACH.
The company complies with ISO9001 standards and various European directives, ensuring high-quality production and assembly processes. These directives include Explosive Atmospheres, Machinery, Low Voltage, Electromagnetic Compatibility, RoHS, WEEE, and REACH.
Global Presence
SAMES KREMLIN operates in multiple countries, including Germany, Mexico, South Africa, Argentina, Brazil, Canada, Spain, the USA, Japan, India, Italy, Poland, Russia, and China, ensuring a global reach for its products and services.
SAMES KREMLIN operates in multiple countries, including Germany, Mexico, South Africa, Argentina, Brazil, Canada, Spain, the USA, Japan, India, Italy, Poland, Russia, and China, ensuring a global reach for its products and services.
Technical Specifications
The Nanogun Airspray is noted for its lightweight design, high voltage and current capabilities, and excellent finish quality. It is suitable for industries such as aerospace, automotive, and wood. The gun features intuitive controls, ergonomic design, and advanced aircap technology for improved efficiency.
The Nanogun Airspray is noted for its lightweight design, high voltage and current capabilities, and excellent finish quality. It is suitable for industries such as aerospace, automotive, and wood. The gun features intuitive controls, ergonomic design, and advanced aircap technology for improved efficiency.
Conclusion
SAMES KREMLIN's catalog provides a comprehensive overview of its electrostatic spraying solutions, emphasizing quality, efficiency, and customer support to meet diverse industrial needs.
SAMES KREMLIN's catalog provides a comprehensive overview of its electrostatic spraying solutions, emphasizing quality, efficiency, and customer support to meet diverse industrial needs.
Specifications
The document outlines specifications for various electrostatic spray guns and related equipment. The high voltage STD9 A model operates at a maximum voltage of 85 kV and a current of 100 µA. The BT electric cable length varies depending on the assembly, with options for 12 m or 6 m. The equipment is compatible with both solvent-based and water-based paints, with specific resistivity requirements.
The document outlines specifications for various electrostatic spray guns and related equipment. The high voltage STD9 A model operates at a maximum voltage of 85 kV and a current of 100 µA. The BT electric cable length varies depending on the assembly, with options for 12 m or 6 m. The equipment is compatible with both solvent-based and water-based paints, with specific resistivity requirements.
Procedures and Recommendations
For water-based paints, it is recommended to isolate the pumping system from the ground. The control module should not be installed in an ATEX zone due to potential explosiveness. The document emphasizes the advantages of electrostatic spraying, such as paint savings, faster application times, and better quality of coat.
For water-based paints, it is recommended to isolate the pumping system from the ground. The control module should not be installed in an ATEX zone due to potential explosiveness. The document emphasizes the advantages of electrostatic spraying, such as paint savings, faster application times, and better quality of coat.
Norms and Standards
The equipment is marked with ATEX certification, indicating its suitability for use in potentially explosive environments. The document provides detailed ATEX markings for different components, ensuring compliance with safety standards.
The equipment is marked with ATEX certification, indicating its suitability for use in potentially explosive environments. The document provides detailed ATEX markings for different components, ensuring compliance with safety standards.
Product Variants and Options
Several versions of spray guns are available, including the KA Airmix® and TRP models, each with specific features and applications. The document lists various accessories and components, such as aircaps, tips, needles, and generator barrels, with corresponding references for easy identification.
Several versions of spray guns are available, including the KA Airmix® and TRP models, each with specific features and applications. The document lists various accessories and components, such as aircaps, tips, needles, and generator barrels, with corresponding references for easy identification.
Field of Application
The equipment is suitable for a wide range of applications, including metallic furniture, machine tools, steel drums, and automotive industries. The document highlights the high productivity and excellent finish quality achievable with these spray guns.
The equipment is suitable for a wide range of applications, including metallic furniture, machine tools, steel drums, and automotive industries. The document highlights the high productivity and excellent finish quality achievable with these spray guns.
Technical Data
Detailed technical data is provided for each model, including dimensions, weight, pneumatic supply requirements, and electrical specifications. The document also includes information on paint flow rates, viscosity recommendations, and application distances.
Detailed technical data is provided for each model, including dimensions, weight, pneumatic supply requirements, and electrical specifications. The document also includes information on paint flow rates, viscosity recommendations, and application distances.
Customer Benefits
The document emphasizes the benefits of using these spray guns, such as high transfer efficiency, reduced VOC emissions, and simplified maintenance. The TRP models, in particular, offer high paint savings and increased productivity.
The document emphasizes the benefits of using these spray guns, such as high transfer efficiency, reduced VOC emissions, and simplified maintenance. The TRP models, in particular, offer high paint savings and increased productivity.
Overview
This document provides detailed technical specifications and guidelines for the use of automatic spray guns and rotary bell atomizers, specifically designed for both solvent-based and waterborne paints. It includes information on various components, accessories, and configurations necessary for optimal performance in industrial applications.
This document provides detailed technical specifications and guidelines for the use of automatic spray guns and rotary bell atomizers, specifically designed for both solvent-based and waterborne paints. It includes information on various components, accessories, and configurations necessary for optimal performance in industrial applications.
Specifications
- Automatic Spray Gun: Designed for waterborne paint applications, featuring fan and round spray options with different nozzle sizes (ø8 mm, ø12 mm). Key components include high voltage cables, TRP supports, and fixing nuts.
- Rotary Bell Atomizer (PPH 308): Suitable for both solvent-based and waterborne paints, offering high transfer efficiency and easy maintenance. It operates with a high-speed turbine (up to 45,000 rpm) and supports a flow rate of up to 500 cc/min.
- Rotary Bell Atomizer (PPH 707 ICWB-M): Specifically for water-based paints, providing high productivity and A-grade finishing quality. It features a high rotating speed (up to 85,000 rpm) and a flow rate of up to 1000 cc/min.
Procedures
- Installation: The document outlines the necessary components for setting up the spray systems, including air supply hoses, pumping systems, and color change blocks, which are not included and must be sourced separately.
- Operation: Detailed instructions on using the equipment with different paint types, emphasizing the importance of isolating the product distribution system from the ground for water-based paints.
Standards and Recommendations
- ATEX Marking: The equipment complies with specific ATEX standards, ensuring safe operation in potentially explosive environments.
- Maintenance: Emphasizes easy and fast maintenance with features like magnetic bellcup fastening and quick disconnects.
Key Data from Tables and Charts
- Performance Metrics: High voltage units offer varying maximum voltages and currents depending on the model (UHT 155, UHT 188, UHT 288).
- Technical Data: Includes weight, pneumatic supply requirements, and fluid supply specifications for both PPH 308 and PPH 707 models.
Critical Information
- Exclusions: Certain components like bell cups, air shrouds, and safety locks are not included and must be acquired separately.
- Application Limitations: The number of colors for water-based paint applications is limited, and specific configurations are required for different paint resistivities.
Overview
The document is a technical catalog from SAMES KREMLIN detailing various electrostatic spraying equipment, specifically focusing on automatic bell sprays and robotic spray guns. It provides specifications, applications, and benefits of different models, including the PPH 707 EXT-ST and TRP 501/502.
The document is a technical catalog from SAMES KREMLIN detailing various electrostatic spraying equipment, specifically focusing on automatic bell sprays and robotic spray guns. It provides specifications, applications, and benefits of different models, including the PPH 707 EXT-ST and TRP 501/502.
Specifications
- PPH 707 EXT-ST: Designed for water-based paints, it operates with a high voltage of up to 85 kV and a current of 500 µA. It features a rotation speed of up to 70,000 rpm and a paint flow rate of up to 700 cc/min.
- TRP 501/502: Suitable for both water and solvent-based paints, with a maximum voltage of 100 kV and current of 200 µA. It supports a paint flow rate of up to 1200 cc/min.
Applications
- The PPH 707 EXT-ST is used in high productivity environments such as automotive, metallic furniture, and wood industries.
- The TRP 501/502 is ideal for automotive paint shops, particularly for car body interiors and complex shapes.
Benefits
- PPH 707 EXT-ST: Offers high transfer efficiency, easy integration into existing systems, and fast color changes. It is designed for high-speed spraying with a large pattern size.
- TRP 501/502: Known for high performance and reliability, it provides high transfer efficiency and flexibility in use. It features easy maintenance and robust design.
Technical Data
- Both models include detailed specifications on weight, pneumatic supply, and product supply pressures.
- They also provide information on the necessary air pressures and consumption rates for optimal operation.
Additional Features
- The document highlights the use of Hi-TE technology for improved paint savings and finishing quality.
- It also mentions the availability of various accessories and options for customization, such as different nozzles and air caps.
Overview
The document provides detailed technical specifications and applications for robotic spray guns and bell sprayers, specifically focusing on the PPH 707 MS-GUN and NANOBELL 2 models by SAMES KREMLIN. These tools are designed for solvent and water-based paint applications in various industries, including automotive, aerospace, and metal manufacturing.
The document provides detailed technical specifications and applications for robotic spray guns and bell sprayers, specifically focusing on the PPH 707 MS-GUN and NANOBELL 2 models by SAMES KREMLIN. These tools are designed for solvent and water-based paint applications in various industries, including automotive, aerospace, and metal manufacturing.
PPH 707 MS-GUN
- Field of Application: Designed for Tier 1 paint lines, allowing quick switching between gun and bell processes for solvent-based paints.
- Features: Integrates high voltage cascade, product, and air circuits. It supports electrostatic and bell processes to optimize paint consumption.
- Benefits: Reduces validation time for new shapes, paints, and colors. Minimizes spare parts and maintenance costs.
- Specifications: Supports up to 1000 cc/min paint flow and 100 kV voltage.
NANOBELL 2
- Field of Application: Suitable for small to medium-sized plastic parts, wood, and metal industries. Offers high transfer efficiency and finishing quality.
- Features: Available in solvent-based (SB) and water-based (WB) versions. Lightweight and easy to integrate with both hollow and non-hollow wrist robots.
- Benefits: Provides significant paint savings (20-50% more than conventional guns) and easy maintenance with a magnetic bellcup fastening system.
- Specifications: Operates at up to 40,000 rpm with a maximum paint flow of 750 cc/min. High voltage units vary between 70 kV/100 µA and 70 kV/500 µA depending on the version.
Technical Data
- PPH 707 SB: High-speed rotary bell for solvent-based paints, offering high atomization fineness and paint flow. Suitable for automotive industry applications.
- General Specifications: High voltage units, dual shaping air, and magnetic bellcup systems are common features across models, ensuring high performance and reliability.
Recommendations
The document suggests using specific configurations and components for optimal performance, including high voltage units and control modules. It also highlights the importance of proper maintenance and integration for achieving the best results.
The document suggests using specific configurations and components for optimal performance, including high voltage units and control modules. It also highlights the importance of proper maintenance and integration for achieving the best results.
Overview
The document provides detailed technical specifications and benefits of the PPH 707 series robotic bell spray systems, including models SB, MT, SB-2K, and MT-2K 1H. These systems are designed for high-performance electrostatic spraying applications, offering features such as high reliability, flexibility, and safety.
The document provides detailed technical specifications and benefits of the PPH 707 series robotic bell spray systems, including models SB, MT, SB-2K, and MT-2K 1H. These systems are designed for high-performance electrostatic spraying applications, offering features such as high reliability, flexibility, and safety.
Key Specifications
- Weight: Varies by model, e.g., PPH 707 SB is 7 kg without cable or hose.
- Pneumatic Supply: Nano-valve drive air pressure ranges from 8 to 10 bar, with various air consumption rates depending on the component.
- Product Supply: Standard pressure is 6 to 8 bar, with a maximum of 10 bar. Paint flow can reach up to 1000 cc/min.
- Performance: Rotation speeds up to 85,000 rpm and application speeds up to 1500 mm/sec.
Customer Benefits
- High Performance: Long life HVU, titanium bellcup, and a 7-year/30,000-hour turbine warranty.
- Flexibility: Compatible with various robotic systems and easy to upgrade between models.
- Safety: Integrated high voltage units with fast energy discharge to prevent sparks.
- Material Efficiency: Low paint and solvent loss during color changes, with advanced multi-trigger technology.
Technical Features
- Color Change Efficiency: Multi-trigger technology allows for rapid color changes with minimal material loss.
- ATEX Certification: Ensures safe operation in explosive environments.
- Build Options: Various configurations available with different atomizers, elbows, and control modules.
Applications
Suitable for solvent-based paints, including primers, base coats, and clear coats, with specific models designed for two-component paints.
Suitable for solvent-based paints, including primers, base coats, and clear coats, with specific models designed for two-component paints.
Overview
The document is a technical catalog for electrostatic spraying equipment, specifically focusing on robotic bell spray systems. It provides detailed specifications, benefits, and technical data for various models of the PPH 707 series, designed for different paint applications.
The document is a technical catalog for electrostatic spraying equipment, specifically focusing on robotic bell spray systems. It provides detailed specifications, benefits, and technical data for various models of the PPH 707 series, designed for different paint applications.
Specifications
The catalog details the specifications for several models, including the PPH 707 MT-2K 1H, PPH 707 MT-2K 3H, and PPH 707 EXT. Key specifications include rotation speeds up to 85,000 rpm, application speeds up to 1200 mm/sec, and various paint flow rates depending on the model and paint type. The equipment supports high voltage units with maximum voltages of 100 kV and currents of 200 µA.
The catalog details the specifications for several models, including the PPH 707 MT-2K 1H, PPH 707 MT-2K 3H, and PPH 707 EXT. Key specifications include rotation speeds up to 85,000 rpm, application speeds up to 1200 mm/sec, and various paint flow rates depending on the model and paint type. The equipment supports high voltage units with maximum voltages of 100 kV and currents of 200 µA.
Procedures and Performance
The document outlines the operational procedures for the equipment, emphasizing low material loss, easy maintenance, and high reliability. It highlights features such as static mixers, remote bell monitoring devices, and magnetic bellcup fastening systems. The equipment is designed for easy integration into multi-axis robots and supports fast color changes with minimal paint loss.
The document outlines the operational procedures for the equipment, emphasizing low material loss, easy maintenance, and high reliability. It highlights features such as static mixers, remote bell monitoring devices, and magnetic bellcup fastening systems. The equipment is designed for easy integration into multi-axis robots and supports fast color changes with minimal paint loss.
Safety and Standards
The equipment is certified for use in ATEX Zone 1 environments, ensuring safety in potentially explosive atmospheres. The high voltage units are designed to prevent sparks through fast energy discharge.
The equipment is certified for use in ATEX Zone 1 environments, ensuring safety in potentially explosive atmospheres. The high voltage units are designed to prevent sparks through fast energy discharge.
Customer Benefits
The catalog emphasizes benefits such as high transfer efficiency, high finishing quality, and flexibility in handling different paint types. The equipment is noted for its long life, with warranties extending up to 7 years or 30,000 hours for turbines.
The catalog emphasizes benefits such as high transfer efficiency, high finishing quality, and flexibility in handling different paint types. The equipment is noted for its long life, with warranties extending up to 7 years or 30,000 hours for turbines.
Technical Data
Detailed technical data is provided for each model, including weight, pneumatic supply requirements, air consumption rates, and product supply pressures. The document also includes information on paint resistivity and viscosity scales for optimal performance.
Detailed technical data is provided for each model, including weight, pneumatic supply requirements, air consumption rates, and product supply pressures. The document also includes information on paint resistivity and viscosity scales for optimal performance.
Customization and Accessories
The catalog provides options for building custom atomizers with various components such as microvalves, nanovalves, and high-speed turbines. It also mentions the availability of accessories like bell and air shrouds and robot wrist adapters.
The catalog provides options for building custom atomizers with various components such as microvalves, nanovalves, and high-speed turbines. It also mentions the availability of accessories like bell and air shrouds and robot wrist adapters.
Overview
The document provides detailed technical specifications and features of various robotic bell spray systems, including the PPH 707 EXT-MT, ACCUBELL 709 EVO, and PPH 707 Airspray. These systems are designed for high-performance paint applications in automotive and other industries, offering features like fast color change, high-speed operation, and easy maintenance.
The document provides detailed technical specifications and features of various robotic bell spray systems, including the PPH 707 EXT-MT, ACCUBELL 709 EVO, and PPH 707 Airspray. These systems are designed for high-performance paint applications in automotive and other industries, offering features like fast color change, high-speed operation, and easy maintenance.
PPH 707 EXT-MT
- Features Multi-Trigger technology for efficient color changes with minimal paint loss.
- Compatible with multi-axis robots and suitable for primer, base, and clearcoat applications.
- Technical specifications include a weight of 10.2 kg, paint flow up to 700 cc/min, and a maximum rotation speed of 85,000 rpm.
- Offers high reliability with a long-life high voltage unit and a 7-year turbine warranty.
ACCUBELL 709 EVO
- Designed for water-based paint applications with internal electric charge.
- Compact design with a docking station for fast color changes and minimal paint loss.
- Technical specifications include a weight of 14 kg, paint flow up to 1000 cc/min, and a maximum rotation speed of 85,000 rpm.
- Provides high accuracy in paint flow and reduces contamination and cleaning time.
PPH 707 Airspray
- Non-electrostatic robotic rotary bell atomizer for waterborne materials.
- Available in multiple versions for different paint applications, including mono material and 2K paints.
- Technical specifications include a weight range of 5.75 - 6.35 kg, paint flow up to 700 cc/min, and a maximum rotation speed of 85,000 rpm.
- Offers high reliability and easy maintenance with a 7-year turbine warranty.
General Features
- All systems feature high rotating speeds, dual shaping air, and magnetic bell cup fastening systems.
- Designed for easy integration into robotic systems with quick disconnects and easy access to valves and fittings.
- Emphasize sustainability with long-life components and efficient paint usage.
Specifications and Components
The document outlines various components and systems related to electrostatic spraying equipment by SAMES KREMLIN. Key components include microvalves, nanovalves, high-speed turbines, and speed regulators. The BSC 300 system is highlighted for its ability to read microphone inputs and drive proportional valves, with alternative control options available.
The document outlines various components and systems related to electrostatic spraying equipment by SAMES KREMLIN. Key components include microvalves, nanovalves, high-speed turbines, and speed regulators. The BSC 300 system is highlighted for its ability to read microphone inputs and drive proportional valves, with alternative control options available.
Field of Application
SAMES KREMLIN focuses on designing bell cups and air shrouds to enhance finishing performance, atomization, pattern control, and transfer efficiency. The equipment is compatible with all paint suppliers globally, ensuring uniform and stable patterns with high transfer efficiency, reducing product losses by over 30%.
SAMES KREMLIN focuses on designing bell cups and air shrouds to enhance finishing performance, atomization, pattern control, and transfer efficiency. The equipment is compatible with all paint suppliers globally, ensuring uniform and stable patterns with high transfer efficiency, reducing product losses by over 30%.
Bell and Air Shroud Range
The document details various bell and air shroud models, including EC35, EC50, EX65, and EX80, each suited for specific applications such as car body interiors and exteriors. The bells are designed for high transfer efficiency and are available in different diameters (35, 50, 65, and 80 mm) to meet various application requirements.
The document details various bell and air shroud models, including EC35, EC50, EX65, and EX80, each suited for specific applications such as car body interiors and exteriors. The bells are designed for high transfer efficiency and are available in different diameters (35, 50, 65, and 80 mm) to meet various application requirements.
Technologies and Applications
The document describes the use of internal and external charge technologies for different paint types and applications, such as primers, basecoats, and clearcoats. It emphasizes the precision manufacturing of bell cups, suitable for automotive processes and aerospace industries.
The document describes the use of internal and external charge technologies for different paint types and applications, such as primers, basecoats, and clearcoats. It emphasizes the precision manufacturing of bell cups, suitable for automotive processes and aerospace industries.
Cleaning and Maintenance
The document introduces an immersion washer designed for cleaning bell cups and shaping air assemblies. It highlights the ergonomic design, ease of use, and environmental benefits of the cleaning system, which can handle up to twelve bell cups or air shrouds simultaneously.
The document introduces an immersion washer designed for cleaning bell cups and shaping air assemblies. It highlights the ergonomic design, ease of use, and environmental benefits of the cleaning system, which can handle up to twelve bell cups or air shrouds simultaneously.
Rinsing Box System
The rinsing box system is designed for automatic cleaning of the spray head, reducing maintenance and increasing production time. It includes features like air/material separators and automatic cleaning to minimize production stops and ensure better cleaning quality.
The rinsing box system is designed for automatic cleaning of the spray head, reducing maintenance and increasing production time. It includes features like air/material separators and automatic cleaning to minimize production stops and ensure better cleaning quality.
Overview
The document provides technical specifications and operational guidelines for various components used in SAMES KREMLIN's spraying systems, including rinsing boxes, microphone sensors, optical fibers, gear pumps, and peristaltic pumps. It outlines the functionalities, configurations, and benefits of these components, emphasizing their role in enhancing the efficiency and reliability of spraying processes.
The document provides technical specifications and operational guidelines for various components used in SAMES KREMLIN's spraying systems, including rinsing boxes, microphone sensors, optical fibers, gear pumps, and peristaltic pumps. It outlines the functionalities, configurations, and benefits of these components, emphasizing their role in enhancing the efficiency and reliability of spraying processes.
Rinsing Box
The rinsing box is designed for automatic cleaning of the shroud nozzle and bell, drying the atomizer's outer part, and reclaiming rinsing material. It includes components like rinsing and blowing discs, an optional air/material separator, and a venturi for air flow exhaust. Proper installation and configuration are crucial for optimal performance.
The rinsing box is designed for automatic cleaning of the shroud nozzle and bell, drying the atomizer's outer part, and reclaiming rinsing material. It includes components like rinsing and blowing discs, an optional air/material separator, and a venturi for air flow exhaust. Proper installation and configuration are crucial for optimal performance.
Microphone Sensor
This sensor is used to read and regulate the turbine rotation speed in SAMES KREMLIN sprayers. It offers two control methods: preferred control using BSC 300 and alternative control using a PLC. The sensor converts acoustic signals into electric signals for speed acquisition and control.
This sensor is used to read and regulate the turbine rotation speed in SAMES KREMLIN sprayers. It offers two control methods: preferred control using BSC 300 and alternative control using a PLC. The sensor converts acoustic signals into electric signals for speed acquisition and control.
Optical Fiber
Optical fibers provide an alternative method for reading turbine rotation speed. They emit a continuous luminous signal that reflects off the turbine shaft, allowing speed measurement through frequency analysis. This method is compatible with the new range of SAMES KREMLIN sprayers.
Optical fibers provide an alternative method for reading turbine rotation speed. They emit a continuous luminous signal that reflects off the turbine shaft, allowing speed measurement through frequency analysis. This method is compatible with the new range of SAMES KREMLIN sprayers.
BSC 300 Module
The BSC 300 module is a speed regulation device that reads signals from microphone sensors or optical fiber converters. It offers enhanced connectivity with various PLCs and features for monitoring bell cup presence and air supply issues. The module supports advanced configuration via USB and SAMES KREMLIN software.
The BSC 300 module is a speed regulation device that reads signals from microphone sensors or optical fiber converters. It offers enhanced connectivity with various PLCs and features for monitoring bell cup presence and air supply issues. The module supports advanced configuration via USB and SAMES KREMLIN software.
Gear Pumps
The document details several types of gear pumps, including standard, 2K, and Fast Clean models. These pumps are used for supplying liquid paints and are available in various capacities. They ensure accurate dosing and efficient cleaning, with specific designs for different paint types and applications.
The document details several types of gear pumps, including standard, 2K, and Fast Clean models. These pumps are used for supplying liquid paints and are available in various capacities. They ensure accurate dosing and efficient cleaning, with specific designs for different paint types and applications.
Peristaltic Pump
The peristaltic pump is highlighted for its compact design and suitability for water-based rinsing. It features a safety sleeve at the outlet to prevent overpressure and is capable of operating at high rotation speeds.
The peristaltic pump is highlighted for its compact design and suitability for water-based rinsing. It features a safety sleeve at the outlet to prevent overpressure and is capable of operating at high rotation speeds.
Key Benefits
The components described offer benefits such as longer service life, simple and reliable operation, compatibility with high voltage, and efficient cleaning processes. They are designed to enhance performance, productivity, and sustainability in industrial spraying applications.
The components described offer benefits such as longer service life, simple and reliable operation, compatibility with high voltage, and efficient cleaning processes. They are designed to enhance performance, productivity, and sustainability in industrial spraying applications.
Peristaltic Pump Specifications and Functionality
The document outlines the specifications and functionality of a peristaltic pump used primarily for transporting liquid vitreous enamel to a spray gun. The pump operates with three turning rollers that flatten a flexible hose, ensuring a flow rate proportional to its rotation speed. It consists of two pumps in parallel, reducing product pulsation and allowing for a range of flow rates without the need for pressurized input.
The document outlines the specifications and functionality of a peristaltic pump used primarily for transporting liquid vitreous enamel to a spray gun. The pump operates with three turning rollers that flatten a flexible hose, ensuring a flow rate proportional to its rotation speed. It consists of two pumps in parallel, reducing product pulsation and allowing for a range of flow rates without the need for pressurized input.
Flow and Speed Parameters
The flow and speed parameters are detailed for different hose diameters, with specific flow rates and corresponding speeds provided. For instance, a hose with an internal diameter of 6.4 mm can achieve a flow of 720 cm3/min at a speed of 125 rpm.
The flow and speed parameters are detailed for different hose diameters, with specific flow rates and corresponding speeds provided. For instance, a hose with an internal diameter of 6.4 mm can achieve a flow of 720 cm3/min at a speed of 125 rpm.
Regulator and Paint Flow Control
The regulator is designed to absorb variations in paint pressure and adjust the flow accurately. It is influenced by factors such as hose diameter, restrictor size, and product viscosity. The document provides specifications for different regulator kits and their components.
The regulator is designed to absorb variations in paint pressure and adjust the flow accurately. It is influenced by factors such as hose diameter, restrictor size, and product viscosity. The document provides specifications for different regulator kits and their components.
UPside CCV Color Change Block
The UPside CCV is a modular color change block for robotic applications, featuring stainless steel modules and integrated regulators. It supports various paint types and is designed for easy integration on robot arms. The block is lightweight, compact, and allows for efficient color changes with minimal paint loss.
The UPside CCV is a modular color change block for robotic applications, featuring stainless steel modules and integrated regulators. It supports various paint types and is designed for easy integration on robot arms. The block is lightweight, compact, and allows for efficient color changes with minimal paint loss.
Reverse Flush System
The Reverse Flush system optimizes the paint line rinsing process, reducing cycle times and solvent usage. It is available in remote and built-in versions, depending on the distance between the pump and sprayer. The system enhances safety by keeping the dump hose clean and dry.
The Reverse Flush system optimizes the paint line rinsing process, reducing cycle times and solvent usage. It is available in remote and built-in versions, depending on the distance between the pump and sprayer. The system enhances safety by keeping the dump hose clean and dry.
SLR Rack and Control Solutions
The SLR rack range facilitates the control of automatic paint installations, supporting both local and remote control modes. It is compatible with various sprayer types and includes features like emergency stop and high voltage authorization. The system is user-friendly, with a touch-screen interface for easy operation.
The SLR rack range facilitates the control of automatic paint installations, supporting both local and remote control modes. It is compatible with various sprayer types and includes features like emergency stop and high voltage authorization. The system is user-friendly, with a touch-screen interface for easy operation.
Technical Data and Configurations
The document provides technical data for various components, including the REV800 reciprocator and SLR modules. It highlights the flexibility and ease of use of the system, emphasizing its ergonomic design and time-saving features.
The document provides technical data for various components, including the REV800 reciprocator and SLR modules. It highlights the flexibility and ease of use of the system, emphasizing its ergonomic design and time-saving features.
Environmental and Installation Conditions
Temperature should be below 40°C and ambient humidity should be less than 85% without condensation. The installation is not suitable for hazardous locations.
Temperature should be below 40°C and ambient humidity should be less than 85% without condensation. The installation is not suitable for hazardous locations.
Customer Benefits
The REV800 module simplifies the operation of automatic liquid electrostatic paint installations. It controls reciprocators and spray guns, manages application parameters via an integrated PLC, and interfaces with the installation for part detection and fault management.
The REV800 module simplifies the operation of automatic liquid electrostatic paint installations. It controls reciprocators and spray guns, manages application parameters via an integrated PLC, and interfaces with the installation for part detection and fault management.
REV800 Functions
The REV800 integrates basic application process functions, including control of reciprocators and sprayers, part detection, and fault management. It is designed for easy integration into SAMES KREMLIN modular cabinets.
The REV800 integrates basic application process functions, including control of reciprocators and sprayers, part detection, and fault management. It is designed for easy integration into SAMES KREMLIN modular cabinets.
Technical Specifications
The REV800 supports up to 6 sprayers per reciprocator and manages 20 parts production runs. It includes various electrical connections for inputs and outputs, such as emergency stops and conveyor belt controls.
The REV800 supports up to 6 sprayers per reciprocator and manages 20 parts production runs. It includes various electrical connections for inputs and outputs, such as emergency stops and conveyor belt controls.
RFV 2000 Reciprocator
The RFV 2000 is designed for automatic installations for painting or powder coating. It offers adjustable stroke and speed, is CE approved, and requires minimal maintenance. It can be controlled by the REV800 or a PLC.
The RFV 2000 is designed for automatic installations for painting or powder coating. It offers adjustable stroke and speed, is CE approved, and requires minimal maintenance. It can be controlled by the REV800 or a PLC.
HVP500 High Voltage Probe
The HVP500 is a precision device for measuring DC voltages up to 100 KV. It is portable, factory-calibrated, and should be used in non-explosive areas.
The HVP500 is a precision device for measuring DC voltages up to 100 KV. It is portable, factory-calibrated, and should be used in non-explosive areas.
AP 1000 Resistivohmeter
The AP 1000 measures the resistivity of paints applied by electrostatics. It is crucial for optimizing paint application and should be used in non-explosive areas.
The AP 1000 measures the resistivity of paints applied by electrostatics. It is crucial for optimizing paint application and should be used in non-explosive areas.
Maintenance Tools
A variety of tools are available for assembly, disassembly, and maintenance of spray equipment, including tools for specific components like the PPH 308 and PPH 707.
A variety of tools are available for assembly, disassembly, and maintenance of spray equipment, including tools for specific components like the PPH 308 and PPH 707.
Operator Accessories
Protective gear such as anti-static coveralls, gloves, and masks are available to ensure safety during operations, complying with European standards.
Protective gear such as anti-static coveralls, gloves, and masks are available to ensure safety during operations, complying with European standards.
Surface Preparation
Surface preparation is critical for paint application, involving mechanical or chemical treatments to ensure surfaces are free of residues, oil, and humidity. This step is essential for anti-corrosion protection and the final appearance of the painted part.
Surface preparation is critical for paint application, involving mechanical or chemical treatments to ensure surfaces are free of residues, oil, and humidity. This step is essential for anti-corrosion protection and the final appearance of the painted part.
Surface Preparation Techniques
Various materials require different preparation techniques before painting. Aluminum surfaces are prepared using brushing and vapor blasting, wood surfaces through sanding, and plastic surfaces with a flame plasma torch.
Various materials require different preparation techniques before painting. Aluminum surfaces are prepared using brushing and vapor blasting, wood surfaces through sanding, and plastic surfaces with a flame plasma torch.
Primer Application
A primer is a liquid material applied as a thin film to penetrate the unevenness of metal surfaces. It contains phosphoric acid, which reacts with the metal to form an inert phosphate layer, enhancing adhesion. Primers must be coated with paint for protection.
A primer is a liquid material applied as a thin film to penetrate the unevenness of metal surfaces. It contains phosphoric acid, which reacts with the metal to form an inert phosphate layer, enhancing adhesion. Primers must be coated with paint for protection.
Anti-Corrosion Paint
These paints are applied in thicker films than primers and contain corrosion inhibitors for chemical and mechanical protection. They are suitable for infrastructures and metallic carpentry and can be left as is or covered with a colored finish.
These paints are applied in thicker films than primers and contain corrosion inhibitors for chemical and mechanical protection. They are suitable for infrastructures and metallic carpentry and can be left as is or covered with a colored finish.
Paint Composition
Paints consist of binding materials, pigments, and additives, all diluted in a solvent. The binding material, when mixed with solvent, forms a varnish. Pigments are added for opacity, and additives provide specific characteristics like mechanical resistance.
Paints consist of binding materials, pigments, and additives, all diluted in a solvent. The binding material, when mixed with solvent, forms a varnish. Pigments are added for opacity, and additives provide specific characteristics like mechanical resistance.
Solvents in Paint
Solvents dissolve paint components and vary in evaporation rates. Light solvents evaporate quickly, heavy solvents slowly, and medium solvents balance between the two. The choice of solvent affects the drying method and paint application.
Solvents dissolve paint components and vary in evaporation rates. Light solvents evaporate quickly, heavy solvents slowly, and medium solvents balance between the two. The choice of solvent affects the drying method and paint application.
Viscosity and Temperature Effects
Viscosity measures a fluid's flow capability and is affected by temperature. Paint viscosity changes with temperature, impacting application quality. Consistency cups measure viscosity, with AFNOR #4 and Ford #4 being common standards.
Viscosity measures a fluid's flow capability and is affected by temperature. Paint viscosity changes with temperature, impacting application quality. Consistency cups measure viscosity, with AFNOR #4 and Ford #4 being common standards.
Paint Drying and Hardening
Drying involves evaporating volatile compounds, while hardening solidifies the paint. Factors like temperature and droplet size affect drying stages. Proper ventilation accelerates drying.
Drying involves evaporating volatile compounds, while hardening solidifies the paint. Factors like temperature and droplet size affect drying stages. Proper ventilation accelerates drying.
Resistivity in Paint Systems
Resistivity affects electrical consumption and paint droplet charge. Low resistivity improves charge and transfer efficiency but can cause equipment soiling and backspray. Proper resistivity management is crucial for system design.
Resistivity affects electrical consumption and paint droplet charge. Low resistivity improves charge and transfer efficiency but can cause equipment soiling and backspray. Proper resistivity management is crucial for system design.
Electrostatic Spraying
Involves electrically charging paint droplets for uniform deposition. Conduction charge is effective for low resistivity paints. Equipment settings, such as air round spray and fan spray, influence application quality.
Involves electrically charging paint droplets for uniform deposition. Conduction charge is effective for low resistivity paints. Equipment settings, such as air round spray and fan spray, influence application quality.
Application Settings
Settings for air round spray and fan spray are crucial for achieving desired paint coverage and quality. Parameters like paint flow, fan pattern length, and scanning speed must be optimized based on specific requirements.
Settings for air round spray and fan spray are crucial for achieving desired paint coverage and quality. Parameters like paint flow, fan pattern length, and scanning speed must be optimized based on specific requirements.
Specifications
The document outlines the parameters for using electrostatic spraying equipment, focusing on the TRP and PPH sprayers. Key fixed parameters include the height of the scanning robot (H), chain speed (Vc), and thickness to deposit (Ed). Atomizer performance (R) and dry product specifications (Es) are also crucial.
The document outlines the parameters for using electrostatic spraying equipment, focusing on the TRP and PPH sprayers. Key fixed parameters include the height of the scanning robot (H), chain speed (Vc), and thickness to deposit (Ed). Atomizer performance (R) and dry product specifications (Es) are also crucial.
Procedures
1. Fan Pattern Adjustment: The TRP500 sprayer can be adjusted using a pressure indicating air cap to achieve the desired fan pattern. The pattern is assessed based on impact appearance, length, spray fineness, and uniformity.
2. Scan Rate Calculation: The scanning speed (Vb) is calculated to ensure optimal recovery and uniform thickness. The formula involves chain speed, robot height, and impact length.
1. Fan Pattern Adjustment: The TRP500 sprayer can be adjusted using a pressure indicating air cap to achieve the desired fan pattern. The pattern is assessed based on impact appearance, length, spray fineness, and uniformity.
2. Scan Rate Calculation: The scanning speed (Vb) is calculated to ensure optimal recovery and uniform thickness. The formula involves chain speed, robot height, and impact length.
Application Settings
For optimal application, several parameters must be adjusted:
1. Air Spray: Adjusts the fan pattern size. A higher air skirt value results in a narrow pattern, while a lower value gives a broad pattern.
2. Paint Flow: Determines the dry film thickness. The flow depends on robot height, line speed, and product specifications.
3. Spraying Distance: Affects solvent evaporation and film tension. Recommended distances range from 150 mm to 350 mm.
4. Bell Rotation Speed: Influences particle size. Typical speeds range from 30,000 to 40,000 rpm depending on the material.
5. High Voltage: Enhances transfer efficiency. Voltage settings vary based on material resistivity.
For optimal application, several parameters must be adjusted:
1. Air Spray: Adjusts the fan pattern size. A higher air skirt value results in a narrow pattern, while a lower value gives a broad pattern.
2. Paint Flow: Determines the dry film thickness. The flow depends on robot height, line speed, and product specifications.
3. Spraying Distance: Affects solvent evaporation and film tension. Recommended distances range from 150 mm to 350 mm.
4. Bell Rotation Speed: Influences particle size. Typical speeds range from 30,000 to 40,000 rpm depending on the material.
5. High Voltage: Enhances transfer efficiency. Voltage settings vary based on material resistivity.
Recommendations
Regular checks on viscosity and product formulation are advised to maintain application quality. Adjustments in air spray, paint flow, and spraying distance are crucial for achieving desired results.
Regular checks on viscosity and product formulation are advised to maintain application quality. Adjustments in air spray, paint flow, and spraying distance are crucial for achieving desired results.
Examples
Two examples illustrate different settings for solvent-based products, highlighting variations in flow, high voltage, air cup usage, and application speed.
Two examples illustrate different settings for solvent-based products, highlighting variations in flow, high voltage, air cup usage, and application speed.
Additional Information
The document includes an index of equipment and accessories, emphasizing the versatility and efficiency of SAMES KREMLIN's solutions for industrial applications.
The document includes an index of equipment and accessories, emphasizing the versatility and efficiency of SAMES KREMLIN's solutions for industrial applications.
See more
Catalog excerpts
Electrostatic spraying & equipment Expertise for high finishing quality & efficiency Apply your Skills SAMES KREMLIN reserves the right to modify the equipment introduced in this catalogue as well as their specifications without notice. Any representation or reproduction, even partial, carried out by any means whatsoever, and without SAMES KREMLIN’ prior knowledge and agreement, is illegal, and constitutes counterfeiting and infringement as sanctioned by the articles L.335-2 and following of the Intellectual Property code. Graphic designer C.B. Document, products and pictures shown are not contractual - Contact: [email protected] – Printed in France - May. 2018 - Ref: 573 745 00
Open the catalog to page 1
Bond j Protect j Beautify SAMES KREMLIN Bond j Protect j Beautify Editor’s note In order to help you increase your competitiveness, SAMES KREMLIN daily dedicates itself to excellence in terms of innovation and reliability. We constantly improve our performances as well as quality to satisfy your needs. We also help you in defining the equipment allowing your installation to comply with V.O.C. directives. We enable you to benefit from reliable technologies while ensuring you a swift return on investments. You will find in this catalogue the equipment that will enable you to reach the paint application...
Open the catalog to page 2
Electrostatic Spraying & Equipment BELL PROCESS AUTOMATIC BELL SPRAY ROBOTIC BELL SPRAY Range of bells & Air shrouds 110 Immersion washer for bell cups 116 PAINT FLOW CONTROL Fast Clean Gear pump 128 TOOLS & ACCESSORIES TIPS PAGES Determination of application settings 156 Flash this QRcode to request a private access to download every user manual.
Open the catalog to page 3
Bond j Protect j Beautify Customer satisfaction SAMES KREMLIN HAS WORKED OUT A COMPLETE OFFER OF SERVICES, ADAPTED TO ALL YOUR NEEDS: Advice, repair, servicing, adjustment or intervention by a qualified technician. Whatever your request may be, SAMES KREMLIN Customer satisfaction department, is at your disposal to answer your needs within the shortest time. > hotline ^ SAMES KREMLIN has a quality hotline which takes care of our customer satisfaction. Please fill free to contact us. Our customer service team would like to provide an answer under 48 hours. +33 (0)4 76 41 60 01 Monday to Friday:...
Open the catalog to page 4
Electrostatic Spraying & Equipment Quality insurance In conformity with the ISO9001 standard - issue 2008, the requisite procedures and registrations are mastered. The seriousness with which SAMES KREMLIN’ quality policy is dealt ensures you an optimum quality at each stage of the production and of the assembly of the components. Our products are in the scope of the following European directives: • 2014/34/UE Explosive Atmospheres • 2006/42/CE Machinery • 2014/35/UE Low Voltage • 2014/30/UE Electromagnetic Compatibility • 2011/65/UE RoHS Restriction of Hazardous Substances in electrical and electronic...
Open the catalog to page 5
Bond | Protect | Beautify Global presence 17 Locations SAMES KREMLIN 150 av, de Stalingrad 93240 Stains - France SAMES KREMLIN 13 chemin de Malacher 38243 Meylan - FRANCE UNITED STATES OF AMERICA 45001 5 Mile Rd, PLYMOUTH, MI, 48170 Tel. : 734-979-0100 Fax : 734-927-0064 C/Botánica, 49 08908 L’HOSPITALET DE LLOBREGA BARCELONA Tel. : +34.932641540 Fax : + 34.932632829 BERNARDO GARZA TREVINO # 1715 COL DE MAESTRO MONTERREY, N.L CP 64180 MEXICO Tel. : (81) 1257-1111 Fax : (81) 1352-8316 SOUTH AFRICA Block G, Hurlingham Office Park, Hurlingham Johannesburg Tel: +27 (11) 285 0040 Rua Alfredo Mario...
Open the catalog to page 6
Electrostatic Spraying & Equipment Global presence RUSSIA Linate Business Park Strada Provinciale Rivoltana 35 20096 Pioltello (MI) Tel. : (+39) 02 - 48952815 Fax : (+39) 02 - 48300071 Building No.9, No.3802 Shengang Road Songjiang District SHANGHAI 201613 Tel. : 021-5438 6060 Fax : 021-5438 6090 GAT no - 634, PUNE NAGAR Road, Wagholi PUNE - 412 207 Tel : +91 20 30472700/01 Fax : +91 20 30472710 Application Center
Open the catalog to page 7
Bond | Protect | Beautify Electrostatic Sprayers Range of the liquid sprayers THE SAMES KREMLIN LIQUID ELECTROSTATIC RANGE IS MADE OF THREE TYPES OF SPRAYERS: MANUAL GUN for electrostatic application of paint with high transfer efficiency and good ergonomics. Most of the time, they are used for small batches or for pre-touch/touch-up within an automatic paint process. AUTOMATIC SPRAYERS for electrostatic application with high flow rate and used to process large series with short takt time. Most of the time, several guns are fitted in heavy duty paint facilities. ROBOTIC SPRAYERS with high speed...
Open the catalog to page 8
Electrostatic Spraying & Equipment Electrostatic Sprayers Range of the liquid sprayers WHEN USING GUN OR BELL ? Bell Sprayer Very versatile, the fan spray favors penetration in recesses and folds. Target distance may be a factor. Designed for coating large flat surfaces, the bell can spray all kinds of liquid materials with a film build accuracy. • Wrap around effect • Good penetration and wrap around • Complex shapes • Used for touch-up / pre-touch • Wide pattern • High flow • Homogeneous thickness • Automatic or robotic • Automatic or manual • High Transfer Efficiency • High transfer efficiency...
Open the catalog to page 9
Bond | Protect | Beautify Nanogun Airspray Manual electrostatic low pressure gun Lightweight electrostatic gun Outstanding finish quality High voltage & current for more paint savings Nanogun Airspray is a manual air spray gun, for the spraying of solvent materials. Paint may be supplied to it via a pump, a pressure tank or a circulating. When spraying, the charged paint drops follow the lines of the electric field to the part. Electrostatics result in paint savings and wrap around, reduced overspray and pollution. Adding compressed air to it, allows penetration into cavities. FIELD OF APPLICATION...
Open the catalog to page 10
Electrostatic Spraying & Equipment Manual Spray Gun Nanogun Airspray CUSTOMERS’ BENEFITS Option • A coil fluid hose to facilitate safe application of metallic paints • High voltage On/Off • Pattern width • Paint flow rate Electrostatic Sprayers Intuitive controls Enhanced ergonomics Paint Flow Control & Peripherals Bell process • Lightweight • Perfectly balanced • Grip & barrel design based on firearms manufacturers’ studies • Flexible hoses • High Resistivity version Aircap innovation • Super Vortex technology for finest atomization • Good homogeneity between edge and center of pattern • New...
Open the catalog to page 11All SAMES KREMLIN catalogs and technical brochures
Airspray catalog120 Pages
General Industry Product Range24 Pages
PRIMA D1002 Pages
FStart G2 Pages
INOGUN M2 Pages
S3 P HTI2 Pages
Airspray Tanks2 Pages
AIRSPRAY FLUID REGULATOR2 Pages
FStart S2 Pages
SUCO178 Pages
Tanks2 Pages
Airspray spraying & equipment120 Pages
Isocube2 Pages
Airmix® spraying and equipment98 Pages
Airless spraying & equipment80 Pages
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.