Overview: This document is a catalog from SAMES KREMLIN, detailing their Airmix® spraying technology and equipment. It highlights the company's history, product offerings, and technical specifications related to their spraying solutions.
General Information: SAMES KREMLIN has been a pioneer in spraying technology since 1975, offering a blend of quality and productivity. The company provides a range of manual, automatic, and robotic applicators supported by pumps and machines for fluid handling, dosing, mixing, and dispensing.
Product Ranges: The catalog is divided into several sections, each focusing on different product lines:
- Airmix® Spray Guns: Includes models like Xcite™ 120, 200, and 400, and various Airmix® tips.
- Airmix® Pumps: Features models such as 10C18, 10C50, and Flowmax® pumps, all made from stainless steel.
- Heaters and Regulators: Details on HP 60/61 heaters and pressure regulators.
- Agitators and Hoses: Information on Cyclix™ agitators and various hoses for different applications.
Technical Specifications: The document provides detailed specifications for each product, including material compatibility, pressure ratings, and recommended usage scenarios. It emphasizes the importance of surface preparation and the role of different paint components like binders, pigments, and fillers.
Paint Application: Discusses the stages of the painting system, including surface preparation, application, and drying. It also covers the types of paints (water-based and solvent-based) and their specific uses.
Viscosity and Temperature Effects: The catalog explains how paint viscosity changes with temperature, affecting application quality and spray gun output. It provides a table showing viscosity changes at different temperatures.
Global Presence: SAMES KREMLIN has a global presence with offices in countries like Germany, Mexico, South Africa, Argentina, Brazil, Canada, Spain, USA, Japan, India, Italy, Poland, Russia, Singapore, and China.
Conclusion: SAMES KREMLIN is committed to innovation and reliability, offering solutions that enhance productivity, improve quality, and reduce costs. The catalog serves as a comprehensive guide to their Airmix® technology and related equipment.
Drying of Paints: Paints consist of dry extracts and volatile organic compounds (VOCs) or water in water-based paints. The drying process involves the evaporation of volatile products and the hardening of the film. It is crucial to differentiate between hardening and drying. Drying occurs in two stages: during spraying and within the film. Factors such as temperature, spray density, type of spray gun, and distance affect the drying process. Optimal drying is achieved in well-ventilated, dry, and dust-free environments.
Airmix® Spray Guns: The Xcite™ 120, 200, and 400 Airmix® guns are highlighted for their ergonomic design, reducing operator fatigue and increasing productivity. They feature a light trigger, swivel fitting, and high-quality components for reliability and performance. The guns are suitable for various materials, including polyurethanes, water-based products, and high solids.
Specifications:- Fluid Pressure Range: Xcite™ 120 (20-120 bar), Xcite™ 200 (20-200 bar), Xcite™ 400 (200-400 bar).
- Maximum Air Inlet Pressure: 6 bar.
- Recommended Atomization Air Pressure: 0.7 - 3 bar.
- Maximum Fluid Temperature: 50°C.
- Wetted Parts: Stainless steel, PTFE, carbide.
Features and Benefits:- Ergonomic design and light trigger reduce fatigue.
- Stainless steel fluid passages are compatible with water-based materials.
- Adjustable fan width for higher efficiency and productivity.
- Increased atomization quality and transfer efficiency.
Accessories and Kits: The document lists various accessories, including seal kits, aircaps, and extensions for the spray guns. It also provides part numbers for ordering specific components and kits.
Conclusion: The document serves as a comprehensive guide for understanding the drying process of paints and the technical specifications and benefits of using Airmix® spray guns, particularly the Xcite™ models, in industrial applications.
Specifications: The document provides detailed specifications for various Airmix® spray guns, including the AVX, ATX, and AXC models. Key specifications include maximum air inlet pressure (6 bar), maximum fluid pressure (200 bar), trigger air pressure (minimum 3 bar), recommended atomization air pressure (0.7 - 3 bar), and maximum fluid temperature (50°C). The guns are made of stainless steel, making them compatible with water-based materials.
Features and Benefits: The Airmix® technology offers reduced size and weight, optimal application performance, excellent atomization quality, and high transfer efficiency. These features lead to excellent finish quality, reduced paint costs, a cleaner working environment, and lower booth maintenance. The modular design allows for quick service, and the choice of tips optimizes performance for various materials.
Configurations and Kits: The document outlines different configurations for the AVX and ATX guns, with options for circulation in the base or the gun. Various kits are available, including seal kits, remote adjusting fan width kits, and fitting kits for different base types.
Aircaps and Tips: Different aircaps are available for solvent-based and water-based materials, each offering varying levels of spraying quality and transfer efficiency. The document includes tables for selecting the appropriate Airmix® tips based on desired flow rates and finish quality.
Accessories: Accessories for the Airmix® spray guns include stainless steel screens for filters, extension parts, microscreens, tip seals, and unclogging needles. These accessories enhance the functionality and maintenance of the spray guns.
Pumps: The Airmix® 10C18 paint pumps are described as part of a complete Plug & Spray outfit, suitable for small industries. The pumps are designed to handle low viscosity materials with low motor air consumption and fast color changes.
Specifications: The document provides detailed specifications for various AirMiX® paint pumps, including models 10C18, 10C50, 15C25, 15C25 Mb-A, 15C50, and 16C240. Key parameters include pressure ratios, fluid volume per cycle, air consumption, maximum air and fluid pressures, and sound levels. The pumps are designed for different applications, with features like stainless steel construction for compatibility with water-based materials and high chemical resistance.
Procedures and Configurations: The document outlines the setup configurations for each
pump model, including wall-mounted and cart-mounted options. It details the components such as suction rods, air regulators, and fluid pressure regulators, along with part numbers for easy identification.
Standards and Recommendations: Recommendations are provided for using specific sealing packings and materials based on the type of paint (solvent-based or waterborne). The document emphasizes the importance of using the correct configurations and accessories to ensure optimal performance and maintenance.
Features and Benefits: Each pump model is described with its unique features and benefits, such as compact design for small working areas, easy maintenance due to a reduced number of spare parts, and compatibility with a wide range of materials. The document highlights the pumps' efficiency, reliability, and ease of use.
Accessories and Kits: A comprehensive list of accessories and kits is provided, including repair kits, suction rods, and fluid filters. Part numbers are included for each item to facilitate ordering and maintenance.
Data Summary: Tables and charts in the document summarize key data such as air consumption rates, fluid output rates, and pressure specifications for each pump model. These data points are crucial for selecting the appropriate pump for specific industrial applications.
Overview: The document provides detailed technical specifications and configurations for various AirMiX® paint pumps and related equipment, emphasizing their compatibility with water-based and high solids materials. It includes information on kits, fittings, and maintenance procedures.
Specifications: The document outlines specifications for different models of AirMiX® paint pumps, including pressure ratios, fluid volume per cycle, maximum fluid pressure, and sound levels. For example, the AirMiX® 20C50 has a pressure ratio of 20/1 and a fluid output of 1.5 L/min at 30 cycles/min.
Configurations: Various configurations are provided for wall-mounted and cart-mounted setups, detailing the components such as suction rods, air regulators, and filters. The document specifies part numbers for each configuration.
Features and Benefits: Key features include a simple design with reduced spare parts for easy maintenance, stainless steel construction for compatibility with water-based materials, and high compression ratios for a wide range of materials. The document highlights the ergonomic design and reliability of the pumps.
Kits and Parts: The document lists various kits and spare parts, including seal kits and repair kits for different air motors and fluid sections. Part numbers are provided for easy reference.
Fittings: Details on fittings include air inlet and outlet specifications, fluid inlet and outlet sizes, and part numbers for different configurations.
Maintenance and Recommendations: The document emphasizes easy maintenance due to the simple design and accessible components. It recommends specific configurations for different types of paints, such as solvent-based or waterborne paints.
Overview: The document provides detailed technical specifications and configurations for various Airmix® Flowmax® pumps and heaters, designed for use with a wide range of coating materials, including water-based and high solids. It includes information on carts, rods, kits, fittings, and accessories for hot circulation.
Specifications: The Airmix® Flowmax® pumps are available in different models, such as 20f50, 20f100, and PCS 20f440, each with specific pressure ratios, fluid volumes per cycle, and maximum fluid pressures. The pumps are designed with stainless steel wetted parts, ensuring compatibility with water-based materials and providing high reliability and leak-free operation.
Features and Benefits: Key features include ergonomic design for fluid passages, balanced fluid sections for constant output pressure, and mobile piston seals for excellent suction capacity. The sealing is achieved through a large stroke bellow, eliminating the need for lubricant cups and ensuring total sealing between the pump and its environment.
Heaters: The document describes various heater models, such as HP 60/61 and AD 60/61, which are designed to reduce paint viscosity without solvents. These heaters are suitable for use in explosive environments (ATEx zones) and feature integrated thermometers for precise temperature control.
Accessories: Accessories include circulation valves and CTM color change valves, which facilitate rapid color changes and reduce flushing time and solvent consumption. The CTM valves are modular and expandable, allowing for configurations to accommodate up to 10 colors.
Conclusion: The document provides comprehensive information on the technical capabilities and configurations of Airmix® Flowmax® pumps and heaters, emphasizing their suitability for various industrial applications involving water-based and high solids materials.
Specifications: The AirMiX® system operates at a maximum pressure range of 120-200 bar with a passage diameter of 6 mm. It features a trigger air hose of 2.7 x 4 mm and fluid inlet/outlet connections of 1/4 nPS.
Configuration of CTM Valves: Various modules are available for different pressure requirements, including end and intermediate modules for 120 bar and 200 bar, with options in stainless steel for enhanced durability.
Pressure Regulators: Cartridge piloted regulators are available in configurations without a pilot for pressures ranging from 5-40 bar to 10-160 bar. Piloted regulators with and without pilots are also available, offering precise control for low viscosity materials.
Fittings: Fluid inlet and outlet fittings are standardized at 3/8" nPS, with air inlet fittings at 1/4" BSP. The pressure range for these fittings varies based on the version, with a maximum inlet pressure of 250 bar.
Filters and Filtration: Inline fluid filters are crucial for preventing spray gun wear and avoiding blockages. Stainless steel filters are available for medium pressure applications, with various configurations for different filtration needs.
Agitators: Designed for 20-200 liter drums, these agitators feature pneumatic motors and adjustable suction rod heights for flexibility and security. They are compatible with a wide range of materials.
Hoses: Air and fluid hoses are available in various diameters and materials, including conductive and non-conductive options. They are designed to withstand pressures up to 450 bar and temperatures up to 100°C.
Protection Equipment: The RC 600 full-visor mask offers maximum protection with features like a low airflow alarm and adjustable head protection. The RC 756 respirators are lightweight and comply with European norms for paint applications.
Miscellaneous: Lubricants and greases are available for pump fittings, with options for solvent-based paints and PU products. Additional accessories include wrenches, brushes, and viscosity cups.
Respirator Configuration and Features: The RC 756 respirator is available in different configurations for various paint types, including solvent-based, water-based, and plural-component paints with isocyanates. It features a silicone body for comfort, large valves for easy breathing, and double filters for enhanced safety and visibility. Three high-performance filter types are available to ensure optimal protection.
Protective Gear: Protective overalls and hoods are designed to conform to European standards, providing comfort and protection against dust. Overalls are available in sizes S to XXL, made from non-woven fabric with elasticated wrists and wide trouser legs.
PU 2160 F Pump Specifications: The PU 2160 F pump offers mechanical dosing with various pressure ratios (1/1, 2/1, 5/1, 10/1) and is suitable for different fluid viscosities. It features stainless steel wetted parts for chemical compatibility and a Flowmax® bellow for sealing, ensuring high reliability and leak-free operation.
PU 3000 Series: The PU 3000 series combines electronic control with mechanical metering, offering a constant output and high mixing accuracy. It supports a wide range of mixing ratios and is suitable for Airmix® spraying technologies. The system includes features like automatic flushing, VOC recording, and user-friendly controls.
Cyclomix™ Systems: The Cyclomix™ Micro and Multi systems provide precise electronic dosing for multi-component materials. They offer automatic component management, adjustable flushing volumes, and user-friendly programming. The systems are designed for safe operation in ATEX zones and feature stainless steel construction for durability.
Cyclomix™ Expert: The Cyclomix™ Expert is an advanced solution for managing up to 24 components, offering ultra-fast injection and high dosing accuracy. It supports multiple languages and provides comprehensive monitoring and traceability of material consumption and VOC emissions.
Overview: The document provides detailed technical specifications and features of the CyClomix™ Expert system, which is integrated with AiRmix® technology for both manual and automatic spraying applications. It highlights the system's adaptability to various customer configurations and its compliance with safety standards.
Specifications: The CyClomix™ Expert control box has dimensions of 60 cm in width, height, and 40 cm in depth, weighing 25 kg. It operates on a voltage range of 115 - 230 V, with a fluid inlet capacity of 24 and a trigger air pressure minimum of 4 bar. The operating pressure ranges from 5 to 200 bar, with a mixing ratio standard of 0.6/1 to 30/1 and a mixing accuracy of +/- 1%. The mixed fluid output is between 50 - 6000 cm3/min, and it can handle fluid viscosities from 30 to 5000 cps. Wetted parts are made of stainless steel and PEHD, with an option for 316L.
Features and Benefits: The system offers automatic management of up to 24 components, real-time display of mixing ratios and flow rates, and optimized fluid passages without retention zones for perfect flushing. It is compatible with water-based materials and provides safe operation with emergency pneumatic manual flushing. The system supports batch mode for small quantities and adaptable programming for each color, ensuring ideal application. It includes a user-friendly color man/machine interface and standard monitoring of two guns, allowing simultaneous management of two workstations. The system also features USB data storage for production follow-up and various product measurement technologies.
Fittings and Air Treatment: The document lists various fittings and adaptors, including male-to-male, male-to-female, and female-to-female connections, with pressure ratings up to 360 bar. It covers fittings in different thread sizes and materials, such as nickel-plated brass and stainless steel, for low and high-pressure applications. The document also details quick fittings for small diameter air hoses and crimp fittings for low-pressure air hoses.
Valves and Regulators: The document describes different types of valves, including 3-way and 2-way valves, with part numbers and pressure ratings. It also provides information on regulators used in compressed air lines, specifying maximum inlet pressure, output, and configurations with part numbers.
Technical Specifications: The document outlines the specifications for air treatment equipment, particularly focusing on a purifier-regulator with filter cartridges. Key specifications include a maximum operating air output of 37 m3/h, a maximum operating air pressure of 10 bar, and a height of 290 mm. The standard equipment includes a regulated pressure gauge, a tap valve, and two air outlet taps.
Components and Part Numbers: The document lists various components such as regulators, filters, and lubricators, along with their part numbers. These components are modular, allowing for customized air treatment setups. The document provides detailed part numbers for different configurations, including bare regulators, regulators with manometers, and filters.
Procedures and Recommendations: Guidelines are provided for choosing the right pump based on output requirements and pressure losses. The document explains how to calculate pressure loss in fluid and air hoses, emphasizing the importance of selecting the appropriate internal pipe diameter to minimize resistance.
Practical Information: The document includes conversion tables for metric and English units, as well as a chemical compatibility chart indicating the suitability of various materials in contact with different chemicals. It also provides practical formulas for calculating flow rates, pipe diameters, and pressure losses.
Applications and Use Cases: The equipment is typically used in paint spray booths, ensuring water and oil-free air supply. The document also discusses the suitability of electrostatic spraying equipment depending on the resistivity of the paints used.
Overview: This document provides an overview of the company's expertise and product offerings in the field of finishing technologies. The company has a long history of innovation and quality improvement, focusing on material and cost savings.
Product Ranges: The company designs and manufactures process equipment divided into six main ranges:
- Airspray: Established in 1925, the company has been a leading manufacturer of Airspray technology, known for its high-quality finishing.
- Airmix®: Since 1975, the company has been the creator of Airmix® Technology, which offers an optimal balance between quality and productivity.
- Airless: The company provides premium Airless products designed for finishers with demanding applications.
- REXSON Dispense: Known for precise dispensing and pushing the limits of pumping technology.
- Electrostatic Liquid: Offers expertise in achieving high finishing quality and efficiency through electrostatic liquid technology.
- Powder Coating: Provides powder coating solutions aimed at maximizing productivity since 1960.
Contact Information: The document suggests using a flashcode to find local contacts for further inquiries.
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