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POLYURETHANE FOAM DISPENSING MACHINES

POLYURETHANE FOAM DISPENSING MACHINES
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POLYURETHANE FOAM DISPENSING MACHINES

Product catalog summary
Overview: SAIP specializes in the design and manufacture of customized high and low-pressure polyurethane foam dispensing machines for various industrial applications. These machines emphasize high-quality standards and cost-efficiency to meet customer production needs.
High vs. Low Pressure Machines: High-pressure machines use impingement mixing with self-cleaning capabilities, making them more efficient in cleaning compared to low-pressure machines, which use a mechanical mixer and require solvent or water-based cleaning solutions.
General Features: SAIP machines are equipped with accessories like automatic loading tanks, heat exchangers, chiller units, and air nucleation devices. They are versatile, handling outputs from 10 to 300 Kg/min with adjustable ratios.
SPB Series: High-pressure machines designed for industrial applications, featuring user-friendly interfaces, precise metering, and easy maintenance. They support various blowing agents and have advanced control systems for optimal performance.
SPBS Series: Tailored for applications requiring RIM, RRIM fillers, and similar technologies, these machines feature a special dosing cylinder for mixing polyol with additives, offering closed-loop output and ratio variation for precise control.
SP PENTA Series: Designed for using pentane and other blowing agents, these machines include specialized safety features and configurations, supporting both continuous and discontinuous foaming processes with advanced mixing technologies.
Low Pressure SE Series: Suitable for a wide range of polyurethane foams, offering outputs from 2 to 300 kg/min. They feature precise metering, easy maintenance, and automatic cleaning systems, with options for manual or electronic output adjustments.
Technical Specifications: Detailed technical specifications are provided for various models, including output capacities, tank sizes, and power requirements, along with necessary services for machine operation such as voltage, air pressure, and water conditioning.
S Series Machines: Designed for both expanded and non-expanded polyurethane foam mixtures, offering high automation levels and suitable for a wide range of applications. Outputs range from 2 kg/min to 200 kg/min with component ratio variations from 1:5 to 5:1, controlled by a PLC and Saip Touch Screen.
SD Series Machines: Tailored for special applications requiring high precision, such as rolling shutters and industrial gasketing, featuring components like storage and conditioning groups, metering groups, and low-pressure mixing heads.
SGL Series Machines: Designed for glue application in continuous panel production lines, enhancing adhesion between materials, suitable for use with fillers.
SAP Series Machines: Intended for primer and adhesive promoter applications, improving PIR foam adhesion to metal sheets, including components like metering groups and distribution disk heads.
K-FLOW Series Machines: Designed for compacted polyurethane foams and color dosing, offering user-friendly operation and precise metering capabilities.
EL Series Machines: Focuses on high-pressure elastomer casting, suitable for MDI prepolymers-based elastomers, featuring advanced control systems for precise operation.
Contact Information: Contact details for SAIP are provided, including their address in Italy, phone number, fax, and email, with a disclaimer that the data is subject to change without notice.
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Catalog excerpts

POLYURETHANE FOAM DISPENSING MACHINES-1

polyurethane foam Dispensing Machines SAIP DESIGNS AND DEVELOPS CUSTOMIZED SYSTEMS AND MACHINES FOR ALL POLYURETHANE APPLICATIONS.

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POLYURETHANE FOAM DISPENSING MACHINES-2

Saip polyurethane foam Dispensing Machines GENERAL FEATURES SAIP has been designing and manufacturing high and low pressure polyurethane foam dispensing machines since 1978. High quality standard and cost-e ciency drive SAIP in developing best solution which aim at ful lling customers’ production requirements. The high and low pressure dosing machines differ each other because of components’ mixing method, either in low or in high pressure. In a low pressure foam dispensing machine, polyol and isocyanate components are mixed in the chamber by means of a mechanical mixer, driven by an electric...

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POLYURETHANE FOAM DISPENSING MACHINES-3

Main accessories: • • • • • • • • • Saip polyurethane foam Dispensing Machines THE HIGH PRESSURE SPB SERIES SAIP SPB high pressure foam dispensing machines are designed and built for industrial applications and are equipped with a full range of solutions to maximize control and guarantee the correct working. Thanks to its technical characteristics SAIP SPB series machines are versatile and can meet any productivity need. The units are available with output varying from 10 up to 300 Kg/min and ratio varying between 1:5 and 5:1 and they feature components’ ow rate and ratio adjustment. The units...

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POLYURETHANE FOAM DISPENSING MACHINES-4

SPB Series - Technical Characteristics Saip polyurethane foam Dispensing Machines THE HIGH PRESSURE SPB SERIES Modello Total output max. (kg/min.) Total output max. (g/s) Ratio A:B Total output min. (kg/min.) Total output min. (g/s) Tanks capacity each (liters) High pressure mixing head Required services: • 400 Volts – 3 phase – 50 Cycles (others available on request) • Compressed dry air at 6/8 bar • 10 °C conditioning water (from water network or from chiller unit) The machine outputs refer to materials with a viscosity not exceeding 2000 cps at a temperature of 20 °C and average speci c weight...

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POLYURETHANE FOAM DISPENSING MACHINES-5

Saip polyurethane foam Dispensing Machines The obtained items feature outstanding physical and mechanical characteristics. A closed loop output and ratio variation permit an endless adjustment of working parameters in order to reach the desired hardness and density. THE HIGH PRESSURE SPBS SERIES SAIP SPBS high pressure foam dispensing machines are specially designed where kind of application requires the use of RIM, RRIM llers, infusion and similar technologies. Thanks to a special dosing cylinder, the polyol component could be mixed with special additives and charges without any issue, in particular,...

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POLYURETHANE FOAM DISPENSING MACHINES-6

Saip polyurethane foam Dispensing Machines THE HIGH PRESSURE SP PENTA SERIES SAIP SP PENTA is a high-pressure dosing machine specially conceived for the use of pentane and other blowing agents. SAIP designs and manufactures custom solutions for such kind of application and particular accuracy is dedicated to the con guration and to the safety features. The high pressure foaming machine type SP PENTA is composed of: • MDI metering line which is composed of MDI tank and MDI metering group • Polyol/Pentane metering line • Chiller unit (Option) • Mixing head • Mixing head hydraulic unit • Electric...

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POLYURETHANE FOAM DISPENSING MACHINES-7

Saip polyurethane foam Dispensing Machines THE HIGH PRESSURE SP PENTA THIRD STREAM means of a two-component foam dispensing machine where the Polyol is pre-blended with the blowing agent. The most Polyol with HCs (PBS technology) and the ready-to-use HCs/ In the discontinuous foaming process, the pre-mix of pentane, Polyol blend (RTU technology). or different ammable blowing agent, is generally made by dispensing machine is used and two different technologies common technologies in use are: the in-house pre-blending of are followed: the LPS Technology (the HC’s is added and mixed pressure stream...

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POLYURETHANE FOAM DISPENSING MACHINES-8

Saip polyurethane foam Dispensing Machines THE LOW PRESSURE SERIES Designed and developed to dispense all kinds of polyurethane foams in a wide range of applications, SAIP low pressure foam dispensing machines are available in various models, according to outputs ranging from few grams to several kilos, and with components’ ratio variation ranging from 1:5 to 5:1. Components’ tanks are made in carbon-steel, they are vertically assembled and can have a capacity varying between 50, 100 and 280 litres each. They are equipped with visual levels and heat exchangers. Output and ratio variation can...

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POLYURETHANE FOAM DISPENSING MACHINES-9

Saip polyurethane foam Dispensing Machines THE LOW PRESSURE SE SERIES SAIP SE low pressure foam dispensing machines are suitable For the use of any kind of polyurethane foam. The SE series is available with different outputs, varying from 2 kg/min. to 300 kg/min., as well as different components’ ratio variation, from 1:5 to 5:1. The SE machines are powered by a PLC control and a SAIP Touch Screen operator process control to set and display the working parameters. Output and ratio variations are powered by a mechanical system (gear motor box system) with manual components ow adjustment. Models...

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POLYURETHANE FOAM DISPENSING MACHINES-10

Saip polyurethane foam Dispensing Machines THE LOW PRESSURE S SERIES SAIP S low pressure foam dispensing machines are designed for the use of both expanded and not expanded polyurethane foam mixture. The S series machines have a higher level of automation in respect of SE machines and they are suitable for a wide range of applications. The S series is available with outputs varying from 2 kg/min. to 200 kg/min. and components’ ratio variation from 1:5 to 5:1. The machines are powered by a PLC control and a Saip Touch Screen operator process control to set and display the working parameters. Output...

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POLYURETHANE FOAM DISPENSING MACHINES-11

Main accessories: • • • • • • • • Saip polyurethane foam Dispensing Machines SPECIAL APPLICATIONS SAIP SD low pressure foam dosing machines are conceived for special applications such as rolling shutters’ production, industrial gasketing, lters’ manufacturing, whenever injecting micro quantities of polyurethane foam and a high level of precision are required from the application. SAIP SD machines are very performing dosing units, exported and appreciated all over the world, also for its tendency to customization. Isocyanate and Polyol storage and conditioning group Stirrers on component storage...

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All SAIP Advanced Polyurethane Equipment catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.