IntroductionThe document introduces the SafanDarley R-Brake 130T-3100, a revolutionary bending cell concept designed to enhance production efficiency in sheet metal working. It integrates a
press brake and a robot into a single system, offering higher production at lower costs.
Standard EquipmentThe R-Brake comes equipped with:
- SafanDarley EC10 Touch Screen CNC controls
- CNC-controlled Y, X, R, and Z1/Z2 axes
- Back gauge beam with foldable fingers
- Upper and lower beams with NSCL II MC adapter and NSCR I UPB CNC Crowning table
- Hold-to-Run operating console
- M710iC/50 Fanuc robot with R-30iA controller
- Robot gantry with a 6,000mm range
- CNC-controlled sheet turning station and centring table
- Double-sheet detection and machine lighting
- Protective guards and integrated robot with a 50kg capacity, optionally 70kg
Technical Specifications
The R-Brake is based on the E-Brake press brake and features a horizontally moving robot along a gantry. It supports automated tool and gripper changes, making it suitable for smaller batch sizes.
Advantages- Energy savings up to 50%
- Productivity increase up to 30%
- Lower maintenance costs
- Full working length back gauge coverage
- Clear floor area in front of the machine
- Quiet operation due to electrical drive systems
- Easy switch to manual bending
Options- Vision system
- Gantry extendable to 12 metres
- Double-sheet detection with weight sensor
- Pre-positioner for sheet infeed
- Offline programming with RoboBend simulation software
- Automatic tool and gripper changers
Model SpecificationsThe R-Brake 130-3100 model features:
- Tonnage: 130
- Bending length: 3100 mm
- Pressing force: 1300 kN
- Maximum stroke: 300 mm
- Q-dimension: 790 mm
- Closing speed: 110 mm/sec
- Maximum bending speed: 20 mm/sec (CE version: 10 mm/sec)
- Return speed: 110 mm/sec
- Weight: 18,500 kg
Conclusion
The SafanDarley R-Brake 130T-3100 offers a comprehensive solution for efficient and cost-effective sheet metal processing, with advanced automation and flexibility for various production needs.
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