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E-Brake Ultra 50-130T

E-Brake Ultra 50-130T
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E-Brake Ultra 50-130T

Product catalog summary
Introduction
SafanDarley, known for inventing the electronic press brake, has transformed sheet metal working with its E-Brake technology, focusing on efficiency, ergonomics, and ecological impact.
Key Features and Innovations
  • Ergonomics and Efficiency: E-Brake technology offers full control with minimal effort, enhancing production speed.
  • Smart Industry Integration: Digitalization and connectivity improve Overall Equipment Effectiveness (OEE) by up to 30%.
  • Ecological and Economic Benefits: Reduces CO2 emissions and energy consumption by up to 50%, maximizing return on investment.
E-Brake Ultra Series
The series, ranging from 50T to 130T, features modular construction, CNC crowning, dual screen EC20 control, and options for 3D back gauge and laser angle measurement.
Technological Advancements
  • Servo-Electronic Bending: A roller drive system ensures even force distribution with a robust O-frame structure.
  • Energy Efficiency: Consumes energy only during active movement, reducing usage compared to hydraulic systems.
  • Modular Machine Concept: Allows efficient production and faster delivery with customizable options.
Programming and Control
User-friendly touch screen interface with offline 3D programming and web-based communication for remote diagnostics.
Measurement Systems
E-Bend systems provide precise sheet thickness and angle measurements, enhancing accuracy and efficiency.
Conclusion
SafanDarley's E-Brake technology sets a new standard in sheet metal working, improving efficiency, reducing environmental impact, and ensuring high-quality production.
Overview of SafanDarley Bending Systems
E-Bend L Blue: Offers three modes of angle measurement, enhancing accuracy and efficiency by correcting crowning and storing data for future processes.
E-Mate Bending Aids: Electrically-driven aids prevent angle deviation in large sheets, enhancing productivity and allowing single-operator management.
Integrated Safety and Ecology: Features integrated safety systems and eliminates hydraulic systems, reducing environmental risks.
Automation and Flexibility: Offers off-line programming capabilities and integration with external systems and robots, supporting automated bending cells.
Energy Efficiency: Uses the main drive motor only during active operations, leading to significant energy savings.
Technical Specifications: Includes optional accessories and specifications for different machine types, such as CNC-controlled axes and tool adaptors.
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Catalog excerpts

E-Brake Ultra 50-130T-1

The E-volution plaatbewerking De E-volutie in in sheet metal working E-Brake 50T-130T Ultra Press brakes with an E for Electronic

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E-Brake Ultra 50-130T-2

The comprehensive solution for faster production Full control of the process operations with one finger As the inventor of the electronic press brake, SafanDarley set in motion a world wide Evolution in sheet metal working. Even now, SafanDarley continues to work on innovative ways to raise your efficiency levels. With SafanDarley, you will be able to operate at the highest possible level from the get-go and benefit from unique innovations and developments, guided by those people who set the standard: the highest possible stan­ ard for integrated sheet metal working. d

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E-Brake Ultra 50-130T-3

Maximum return on your investment SafanDarley offers innovative solutions for all varieties of sheet metal working, using game-changing electronic and hydraulic techniques. SafanDarley unfolds a future in which each sheet metal worker can benefit from opportunities to produce in a more Efficient, Economical, Ergonomical and Ecological way. Complex products, large and smaller product ­ranges: process optimisation and lean manufacturing with zero defects are a given with SafanDarley, and just-in-time production is guaranteed. Working with SafanDarley means being able to trust us at our word and...

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E-Brake Ultra 50-130T-4

SafanDarley enables you to stay ahead of time and safeguard your competitive position. Fully electric

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E-Brake Ultra 50-130T-5

E-Brake Ultra Over 30% higher productivity Uses up to 50% less energy, less CO2 emission The new generation of E-Brake adds important new advantages to the E-Brake technology, which has already proven itself all over the world. The machines in the 50T–130T range are built according to a modular concept that is a new step forward in the efficiency of machine construction. The new design is in line with the design of the larger E-Brakes. The CNC crowning and the dual screen EC20 control are important characteristics. In addition, more options have been added, and the machine can be expanded with...

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E-Brake Ultra 50-130T-6

The unique pulley drive of SafanDarley has proven itself around the world Servo-elektronical bending with the E for even bending The unique roller drive system in the upper beam ensures a uniform and even distribution of forces. A balanced combination of powerful electro-motors, fixed and movable rollers and specially developed belts facilitate capacities of up to 300T. The flexible belts, which are only 3 mm thick and 50 mm wide, are reinforced with steel wires and coated with hard polyurethane. This advanced technology has been extensively tested in the demanding elevator industry. So reliable...

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E-Brake Ultra 50-130T-7

Up to 30% shorter cycle times The new SafanDarley E-Brake Ultra has been optimised further in order to profit from the acceleration options and the other convenient servo characteristics. This not only makes the E-Brake very fast in rapid traverse, but also during the full cycle. The E-Control control system, which was developed in-house, uses a new generation of electronics and software. This results in incredibly short reaction and stop times, through which bending speeds of up to 20 mm/sec can be achieved. Cycle times are also far shorter than with conventional press brakes, partly through...

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E-Brake Ultra 50-130T-8

with the E for efficiency After the success of the first generation of E-Brakes and the breakthrough to the heavier segment of 300 tonnes, we have continued optimizing the machine concept. What could we improve in the construction and how could we make the machine even more efficient to work with? The answer was found in a modular construction of the E-Brake, a new back gauge, and a wider turn. Backgauge with X-, R- and Z1+Z2-axes Backgauge with X-, R-, Z1+Z2- and Delta X-axes Modular machine concept The biggest innovation in the SafanDarley E-Brake Ultra is in how the machines are constructed....

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E-Brake Ultra 50-130T-9

Extensive options for clientspecific solutions Extremely stable back gauge with CNC controlled X and R axis A newly designed construction makes the innovative back gauge system of the SafanDarley E-Brake Ultra extremely stable. The system is very distinct, as the back gauge spans the entire width of the machine. In addition, the electronic control system makes it extremely precise (0.02 mm) . The back gauge has a transfer speed of no less than 350 mm/sec. The CNC controlled X and R axes are a standard feature, as are the folding back gauge fingers and 1,000 mm range. Options As an option, the...

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E-Brake Ultra 50-130T-10

in three steps 01 Importing and unfolding The software will automatically determine the correct results, optimum bending sequence, stop positions and optimum tool set-up with as few manipulations as possible based on an imported 3D model. You also have the option of adjusting the bending sequence and stop positions manually. 02 Bending simulation A complete 3D bending simulation allows you to check the entire bending process. A CNC program containing all of the off-set data will then be generated. This powerful software ensures product-accuracy from the get-go. 03 Production Retrieving the data...

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E-Brake Ultra 50-130T-11

Offline 3D-programming SafanDarley offline 3D programming stands for com­ plete and reliable process management. As opposed to several widely used CAD/CAM systems, our system is very user-friendly and requires only a short 2-day training period. The design program includes an ingenious simulation and control module for using the press brake that can be remote-controlled, from the office for example. This limits the time during which the machine is at a stand­ till, thus maximising productivity. s The system consists of 3 simple steps. Fast and flawless work is the SafanDarley standard. Offline...

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E-Brake Ultra 50-130T-12

State of the art technology and intuitive interface SafanDarley E-Control, the new E-standard in ergonomics Since the introduction in 1995, the SafanDarley E-Controls have been the international standard for ease of operation. The touch screen concept is therefore the most functional and intuitive Man-Machine interface in the sheet-metal working industry. We have once again shifted the standards with the SafanDarley E-Control as the latest generation touch screen controls. Complete Touch Screen convenience The SafanDarley E-Control is fully touch screen, whereby the only buttons visible on the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.