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E Brake 300T Dual

E Brake 300T Dual
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E Brake 300T Dual

Product catalog summary
Introduction
The document highlights advancements in sheet metal working technology by SafanDarley, focusing on the E-Brake 300T Ultra Dual Drive, the first electronic press brake designed for heavy-duty applications. This innovation is part of SafanDarley's milestones, including the first CNC servo-hydraulic and fully electronic brake presses.
Specifications and Innovations
The E-Brake 300T Ultra Dual Drive features a 'Dual Drive' system with a double pulley mechanism, allowing pressure forces up to 300 tons. This ensures even force distribution, minimizing deflection and eliminating the need for a crowning table. It includes a reinforced O-frame for stability and a large stroke for bending flexibility.
Efficiency and Economy
The E-Brake technology reduces cycle times by up to 30% and energy consumption by 50% compared to traditional hydraulic press brakes. The absence of hydraulics lowers maintenance costs and environmental impact.
Ergonomics and Safety
The E-Control touch screen provides an intuitive interface, enhancing ergonomics and safety. It supports 2D and 3D programming and integrates with off-line systems. Safety features include an automatically controlled safety screen and precise angle measurement systems.
Durability and Environmental Impact
The electronic drive system is more reliable than hydraulic systems, with reduced environmental risks due to the absence of oil. Energy is consumed only when the upper beam is in motion, leading to significant energy savings.
Customizability and Client-Specific Solutions
The E-Brake 300T Ultra Dual Drive offers extensive customization options, including CNC-controlled backgauge systems and versatile bending aids, allowing tailored solutions for specific client needs.
Conclusion
The SafanDarley E-Brake 300T Ultra Dual Drive sets new standards in the sheet metal working industry, offering enhanced efficiency, economy, ergonomics, and ecology, providing manufacturers with a competitive edge in heavy-duty applications.
Support Arms Options
SafanDarley offers a range of support arms for sheet-metal work, available in various configurations to enhance ergonomics and efficiency.
Automated Bending Solutions
Since 1988, SafanDarley has specialized in automated bending cells, integrating with processes like punching and spot-welding. The E-Brake serves as a central component, with controls running on Windows® for enhanced connectivity and troubleshooting.
Programming and Consultancy
SafanDarley provides off-line and parametric programming options, ensuring efficiency through pre-programmed and simulated movements. They offer consultancy services for optimal production process choices and investment return calculations.
Standard Features and Specifications
The E-Brake 300T Ultra Dual Drive includes CNC-controlled axes, a touch screen CNC press brake control, and safety measures conforming to CE standards. Optional accessories include additional CNC-controlled axes, tool adaptors, and measurement systems.
Technical Specifications
The E-Brake 300T Ultra Dual Drive offers a pressure force of 3000 kN, a working length of 4080 mm, and a maximum stroke of 400 mm. It supports various configurations and is part of a broader range of SafanDarley products.
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Catalog excerpts

E Brake 300T Dual-1

E-Brake 300T Ultra Dual Drive 300T Ultra Dual Drive The first electronic press brake for heavy-duty work The E-volution plaatbewerking De E-volutie in in sheet metal working

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E Brake 300T Dual-2

The E-volution in sheet metal working increases your competitive strength as a manufacturer The E-volution in sheet metal working As the inventor of the electronic press brake, SafanDarley set in motion a world wide Evolution in sheet metal working. Even now, SafanDarley continues to work on innovative ways to raise your efficiency levels. These innovations are the continuation of our previous milestones, such as the first CNCK servo-hydraulic brake press in 1980, the first servo-electronic brake press SMK in 1995, the first hybrid guillotine shearing machine in 1999 and the first fully-fledged...

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E Brake 300T Dual-3

A head start with the SafanDarley E-standards SafanDarley has set new standards in terms of efficiency, economy, ergonomics and ecology with the SafanDarley E-Brake machine concept. These E-standards will give you, as a sheet-metal working manufacturer, a head start over your competitors, now also with sheet bending using pressure forces up to 300 T. What are the most important advantages for you in comparison with (traditional) hydraulic press brakes? The E-standard in Efficiency: Up to 30% shorter cycle times, bending without crowning, back stop can be used across the entire working length,...

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E Brake 300T Dual-4

The SafanDarley Dual Drive, a unique innovation Detail drawing Dual Drive double pulley technique Dual Drive double pulley technique As a manufacturer of the most advanced press brakes, SafanDarley is aware of the requirements that are set in the heavy-duty market. This know-how is combined with the latest technology in the field of electronic bending in the SafanDarley E-Brake 300T Ultra Dual Drive. In order to facilitate the step towards tonnages of 300 T (and more in the future), the SafanDarley R&D department were faced with an amazing challenge: developing a new concept drive based on the...

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E Brake 300T Dual-5

The unique pulley drive of SafanDarley has proven itself around the world Perfectly compensating lower beam, just as unique Force distribution with Dual-Drive drive SafanDarley E-Brake 300T Ultra Dual Drive The lower beam of the SafanDarley E-Brake 300T Ultra Dual Drive is a completely new development, as a second important innovation within the E-Brake concept for the heavy-duty market. The lower beam perfectly compensates the minimum deflection, eliminating the need for a crowning table, even at maximum pressing force. The machine does not have to be fitted with a sword. The lower beam is only...

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E Brake 300T Dual-6

Switch to 300 T of competitive power Kilo Watt Kilo Watt You will have a much stronger position in the market with the new SafanDarley electronic heavy-weight. You can produce the most accurate and constant bending angle across the entire 4100 mm range of the machine without the need for crowning. Faster, uses less energy, more ergonomic and durable than any other hydraulic press brake. E-Brake Conventional A step forwards in productivity Due to the electronic drive (therefore no valves and other hydraulic delays), the switching times of the SafanDarley E-Brake Dual Drive are extremely short....

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E Brake 300T Dual-7

Extensive options for client-specific solutions Extensive options for client-specific solutions Heavy-duty backgauge Standard backgauge stops The standard version of the backgauge has two hinging backgauge fingers that can be manually moved along the bending line (Z axis) as well as adjusted in height (R axis). The stop fingers are provided with interchangeable pins. In optimum use, they permit a maximum backgauge range of 1100 mm. Optional equipment includes backgauge systems equipped with CNC-controlled R, Z1, Z2 and X axes, or full 3D movement with X1, X2, Z1, Z2, R1, and R2 axes. Integrated...

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E Brake 300T Dual-8

Online with the future: interactive production optimisation via the Internet The most efficient and intuitive Man/Machine interface in sheet-metal working SafanDarley E-Control, the new E-standard in ergonomics Since the introduction in 1995, the SafanDarley E-Controls have been the international standard for ease of operation. The SafanDarley touch screen concept is therefore the most functional and intuitive Man-Machine interface in the sheet-metal working industry. SafanDarley have once again shifted the standards with the SafanDarley E-Control as the latest generation touch screen controls....

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E Brake 300T Dual-9

Summary of SafanDarley press brake controls EC20 - EC30 Control type

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E Brake 300T Dual-10

Increase your efficiency with precise sheet thickness or angle measuring Options for optimum ease of operation Fast, simple and reliable angle measurement can be essential for your bending process. SafanDarley has made E-volution advancements in this area too. Two SafanDarley E-Bend systems, electronically linked to the SafanDarley Touch Screen controls, increase your efficiency through exact sheet thickness or angle measurement. SafanDarley E-Bend S The SafanDarley E-Bend S sheet thickness measurement system is mounted next to the backgauge finger. The system measures the sheet thickness to...

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E Brake 300T Dual-11

The most versatile bending aids The new SafanDarley bending aids provide you with unprecedented flexibility and versatility. For example, both height and V-size are variable and easy to adjust on the bending aid. As a result, the new SafanDarley E-Mate bending aids can be used in conjunction with practically all dies instead of being compatible with only one type of die. SafanDarley E-Mate Plus bending aid E-Mate plus • Electrically powered bending aid controlled by an AC Servo motor • The E-Mate plus has a bending moment of 750Nm • Movable on linear rails and can be removed using a pallet truck •...

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E Brake 300T Dual-12

Moveable and adjustable support arms SafanDarley has developed a range of support arms of modular construction for both light and heavy-duty sheet-metal work. This makes it possible to rapidly set up the correct solution for each application. An optimum combination of ergonomics and efficiency. Movable support arms All support arms can be used in combination with the light guard.The support arms are as standard equipped with brushes. You can choose from the following possibilities: • Support arms fixed to the machine • upport arms movable across the front side of the S machine • upport arms movable...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.