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High Voltage Temperature Sensors for E-Mobility

High Voltage Temperature Sensors for E-Mobility
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High Voltage Temperature Sensors for E-Mobility

Product catalog summary
Introduction
B Bröckskes GmbH & Co. KG is a prominent manufacturer of custom connection solutions in cable and measurement technology, producing over 1,500 designs annually with a focus on sustainability and quality, certified by DIN EN ISO 9001.
Temperature Measurement in High-Voltage Components
The company has developed a system for temperature measurement in high-voltage components, suitable for electric and hybrid vehicles, enhancing product optimization for electromobility.
CSM Technology for Safe Measurement
CSM HV measuring modules provide safe and precise temperature and analogue signal collection in high-voltage environments, tested for safety according to DIN EN 61010.
Product Presentation
  • HV Test Adapters: Adapt HV sensors for fixed installations, suitable for potential equalization measurements.
  • HV Sensors PT100/1000: Suitable for applications requiring small thermal mass and short response times.
  • HV Sensors Type K: Designed for high-temperature environments in HV components.
  • Highly Flexible HV Cables: Offer 100% EMC protection and easy installation.
  • HV Voltage Measurement: Reliable DC and AC voltage measurements up to 1800 V.
  • HV Analogue and Voltage Measuring Cables: Measure up to 1000 V safely.
  • HV Sensor Cable for Acceleration & Strain Gauges: Reliable measurements with IEPE sensors and strain gauges.
Technical Data
Specifications for HV temperature sensors include types with FEP, PI, and PFA insulated thermo channels, designed for specific applications with varying temperature ranges and dielectric strengths.
Specifications
  • Voltage Stability: Connectors stable up to 1000 V AC, IP 67 rated.
  • Temperature Range: Operate from -50°C to +250°C.
  • Insulation and Sheathing: Use materials like PFA, FEP, and PUR for high temperature resistance.
  • Dielectric Strength: Tested to withstand up to 5000 V AC.
Testing Procedures
  • Cable Test: Conducted at 5000 V AC for 5 minutes in water bath.
  • Sensor Test: Routine tests according to standard 61010-1.
Application Range
  • Suitable for HV temperature measurement in environments up to +200°C.
  • Extension cables available for custom lengths.
Connector Details
  • Lemo Redel connectors with kink protection sleeves and protecting caps.
Optional Services
  • Test and repair services available.
  • HV test certificates issued for traceability.
Construction Details
Includes tinned copper strands, FEP core insulation, and PUR sheaths, with configurations for electromagnetic compatibility.
Electrical Properties
Dielectric strength of 1000 V AC, testing voltage of 5000 V AC, and operating voltage up to 1800 V DC.
Temperature Range
Fixed laying from -50°C to +150°C, flexible application from -40°C to +150°C.
Testing and Certification
Cable and sensor tests conducted according to standards, with HV test certificates for traceability.
Applications
Suitable for electric vehicles, HV power electronics, batteries, motors, and inverters.
Additional Features
High flexibility, abrasion resistance, and RoHS compliance.
Configuration Examples
Item numbers and configuration examples provided for tailored solutions.
Insulated Measuring Tips
Describes insulated and mechanically insulated measuring tips, meeting dielectric strength criteria of 1000V AC.
Types of Insulation
Outlines basic, additional, double, and reinforced insulation types.
Technical Definitions
Defines key terms like leakage distance, nominal voltage, and operating voltage.
Safety and Testing
Emphasizes safety measures and routine tests, with VDE focusing on electrical engineering standards.
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Catalog excerpts

High Voltage Temperature Sensors for E-Mobility-1

high voltage measurement technology

 Open the catalog to page 1
High Voltage Temperature Sensors for E-Mobility-2

S Bröckskes GmbH & Co. KG Individual Connection Solutions Quality & Innovation since 1947 For three generations, B Bröckskes has stood for tailor-made connection solutions in cable and measurement technology. nership. Our products are used in more than 100 countries and meet the highest quality standards, certified according to DIN EN ISO 9001. Having grown from a one-man operation, we now employ over 550 people and implement more than 1,500 customer-specific special designs every year. In addition, we are sending a clear signal for sustainability and responsibility with environmental, occupational...

 Open the catalog to page 2
High Voltage Temperature Sensors for E-Mobility-3

E-Mobility - High voltage measurement technology Reliable temperature measurement at HV components 4 Safe and efficient measurement with CSM measurement technology 5 High voltage temperature measurement technology 1.1 HV temperature sensor type K 1.1.1 HV 4-channel thermocouple with FEP insulated thermo channels 8 1.1.2 HV 4-channel thermocouple with PI (polyimide) insulated thermo channels 9 1.1.3 HV 4-channel thermocouple with PFA insulated thermo channels 10 1.1.4 HV 4-channel thermocouple as high temperature version 11 1.1.6 HV 4- and 1-channel extension cable with FEP insulated thermo channels...

 Open the catalog to page 3
High Voltage Temperature Sensors for E-Mobility-4

E-Mobility – High voltage measurement technology Reliable temperature measurement at HV components From the outset, S, as one of the world‘s leading cable manufacturers, has risen to the challenges of developing and optimizing high-voltage cables and highvoltage measurement technology for components in electromobility. As a leading manufacturer we optimize our products with regard to the steadily changing requirements and develop continuously new products in the range of temperature measurement technology and wiring for a better and sustainable mobility in future. We have designed a measuring...

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High Voltage Temperature Sensors for E-Mobility-5

E-Mobility - High voltage measurement technology A safe and precise collection of temperatures (thermocouples and PT sensors) and analogue measuring signals can be realized by CSM HV measuring modules in HV environments. CSM HV measuring modules offer tested safety acc. to DIN EN 61010 and due to the multi-level safety concept a measuring chain is set up between sensor and data collection by special sensor cables and HV measuring modules. Furthermore, also standard sensors of LV environments can be used for HV applications. The measuring modules are appropriate for use in road tests or for test...

 Open the catalog to page 5
High Voltage Temperature Sensors for E-Mobility-6

E-Mobility – High voltage measurement technology Product presentation HV SENSORS TYPE K The use of HV type K sensors in HV environments is wide-ranging in vehicle technology and guarantees a safe measurement especially wherever a robust sensor and an exact temperature collection is needed. The sensors are used in HV components as for example inverters, electric motors, HV batteries and power electronics. The HV sensors are appropriate for the stationary as well as for mobile test drives. HV SENSORS TYPE K HT HV type K sensors with high temperature design can be used in HV environments of vehicle...

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High Voltage Temperature Sensors for E-Mobility-7

E-Mobility – High voltage measurement technology Product presentation HV SENSOR CABLE ACCELERATION & STRAIN GAUGES In order to measure acceleration and mechanical tension (strain gauge), HV sensor cables are needed. By the use of these special sensor cables for example tri-axial IEPE acceleration sensors and strain gauges in full and half bridge of the standard low voltage ranges can be used. In combination with the CSM measuring modules HV IEPE3 FL100 and HV STG4 pro BS20 reliable measurements in stationary as well as mobile application for example at test benches can be realised. HV ANALOGUE...

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High Voltage Temperature Sensors for E-Mobility-8

High voltage temperature measurement technology HV 4-channel thermocouple with FEP insulated thermo channels scoop-proof area Application range: Safe HV temperature measurement in HV environments Lemo Redel male connector with orange kink protection sleeve and black protecting cap, 8-pin, B-coded 1000 V AC voltage-stable - IP 67 when connected Limit deviation: class 1 Measuring point: bare or electrically insulated (1000 V) Temperature range Response time: on request Connection cable: HV thermo cable type K Insulation: FEP - green and white Pair sheath: FEP - orange with green vertical stripes...

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High Voltage Temperature Sensors for E-Mobility-9

High voltage temperature measurement technology HV temperature sensor type K HV 4-channel thermocouple with PI (polyimide) insulated thermo channels cable length scoop-proof area channel length outer sheath and HV identification measuring tip bare inner sheath (double insulation and wear indicator) measuring tip insulated (open shrinkable sleeve)/channel oil resistant thermocouple type K type K identification measuring tip bare/channel oil resistant Application range: Cable data: Connection cable: HV thermo cable type K Pair sheath: Inner sheath: Lemo Redel male connector with orange kink protection...

 Open the catalog to page 9
High Voltage Temperature Sensors for E-Mobility-10

High voltage temperature measurement technology HV 4-channel thermocouple with PFA insulated thermo channels Application range: Safe HV temperature measurement in HV environments Lemo Redel male connector with orange kink protection sleeve and black protecting cap, 8-pin, B-coded 1000 V AC voltage-stable - IP 67 when connected Sensor: Thermocouple: Limit deviation: Measuring point: Temperature range single channel: Response time: bare or electrically insulated (1000 V) Cable data: Connection cable: Insulation: Pair sheath: Inner sheath: Outer sheath: Sheath colour: Stranding: Outer diameter:...

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High Voltage Temperature Sensors for E-Mobility-11

High voltage temperature measurement technology HV 4-channel thermocouple as high temperature version Cable data: Application range: Safe HV temperature measurement with ambient temperatures up to + 200°C (for example in hardening processes of impregnated motor windings) Lemo Redel male connector with orange kink protection sleeve and black protecting cap, 8-pin, B-coded 1000 V AC voltage-stable - IP 67 when connected Limit deviation: class 1 Measuring point: bare or electrically insulated (1000 V) Temperature range Response time: on request Connection cable: HV thermo cable type K HT Insulation:...

 Open the catalog to page 11

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