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High-Temperature Cables & Wires

High-Temperature Cables & Wires
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High-Temperature Cables & Wires

Product catalog summary
Overview: This document serves as a comprehensive guide on the application of various cables in the steel industry, focusing on specifications, uses, and technical data. It underscores the significance of high-quality cables in steel production, particularly for energy supply, data transmission, and temperature measurement.
Company Background: SAB Bröckskes GmbH & Co. KG is a family-owned business established in 1947, specializing in customized cable solutions. The company is renowned for its innovation, quality, sustainability, and compliance with international standards.
Key Sections:
  • Besilen® - Silicone Cables: Halogen-free, flexible, heat resistant, and PFAS free, used in railway technology and energy storage systems.
  • Compensating and Extension Cables: Suitable for high-temperature environments in smelting works and rolling mills, ensuring optimal energy supply and data transmission.
  • Highly Dynamic Cables: Robust, oil-resistant, and flame retardant, ideal for continuous flexibility in control and power applications.
  • Bus and Industrial Ethernet Cables: High-temperature resistant cables for data transmission in industrial settings.
  • ETFE, FEP, PFA Cables: Known for high voltage capacity and temperature resistance, used in various industrial applications.
  • Reeling Cables: Designed for high mechanical stress, offering flexibility and durability.
  • Special Cables: Include glass fiber insulated strands and connection cables with excellent temperature resistance for specialized applications.
  • Temperature Measurement Techniques: Use of mineral insulated thermocouples and resistance thermometers for precise temperature measurement in steel production.
Technical Specifications: Detailed technical data for each cable type, including nominal voltage, testing voltage, temperature range, and construction materials. Emphasis on meeting international safety and performance standards.
Specifications: Cables are flame retardant and self-extinguishing according to IEC and VDE standards, compliant with cULus FT2 standards, and designed to prevent corrosive gases as per IEC and VDE standards. They are weather-resistant and RoHS compliant.
Construction: Cables consist of bare copper strands with Besilen® insulation and an orange sheath, shielded with aluminum foil and tinned copper braiding. They are highly flexible, halogen-free, and heat resistant.
Applications: Suitable for connecting converters to electric-mobility test benches and various power electronics due to high voltage rating and flexible design.
Technical Data: Nominal voltage of Uo/U 1.8/3.0 kV AC and Uo/U 2.7/5.4 kV DC, testing voltage of 6500 V, with specific current-carrying capacity and bending radius requirements. Temperature range from -40/+180 °C for fixed laying and -25/+180 °C for flexible applications, with short-term use up to +250 °C.
Marking and Color Coding: Provides a color code for copper ropes with specific numbers for colors like green-yellow, blue, black, brown, etc.
Product Variants: Lists various product variants with different cross-sectional areas, wire diameters, and weights, indicating flexibility and customization options.
Compliance and Standards: Cables comply with several international standards, ensuring suitability for a wide range of industrial applications. Specific standards for fire performance and chemical resistance are mentioned.
Additional Features: Cables are available in various cross-sections and can be customized in dimensions and colors. Features include high abrasion resistance, small bending radius, and absence of paint-wetting impairment substances (PWIS).
Temperature Measurement: Development and production of special temperature sensors tailored to customer applications, including high-voltage measurement technology for electromobility components.
Cable Harnessing: Design and production of high-quality cables and wires, including single wire, special, complete, and customized cable harnesses, with UL certification.
Contact Information: SAB Bröckskes GmbH & Co. KG, Grefrather Str. 204 - 212 b, 41749 Viersen, GERMANY. Tel.: +49(0)2162/898-0, Website: www.sab-cable.com, Email: [email protected]
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Catalog excerpts

High-Temperature Cables & Wires-1

Applications for the steel industry

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High-Temperature Cables & Wires-2

www.sab-cable.com 2 | Cover: Stahi-Zentrum / Georgsmarienhut

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High-Temperature Cables & Wires-4

SAB Bröckskes GmbH & Co. KG Customised connection solutions quality & innovation since 1947 For three generations, B Bröckskes has stood for customised connection solutions in cable and measurement technology. Having grown from a one-man operation, we now employ approx. 550 people and realise more than 1,500 customer-specific special constructions every year. Our strength lies in the development and production of customised solutions that are perfectly tailored to our customers‘ requirements. partnership. Our products are in use in more than 100 countries and fulfil the highest quality standards,...

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High-Temperature Cables & Wires-5

SAB Bröckskes GmbH & Co. KG Family business in its third generation 1947 - 1989 Peter Bröckskes sen. Visionary with a thirst for action: Peter Bröckskes Senior was a successful company founder with determination, hard work and a pioneering spirit. He started out in 1947 as a one-man alarm system company and continuously developed new products. In the course of his entrepreneurial career, he overcame setbacks and repeatedly managed to recognise gaps in the market and develop new products. 1989 - 2017 Peter Bröckskes After studying business administration, Peter Bröckskes joined the company in...

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We cannot imagine our modern time without the raw material steel. Steel is used in skyscrapers, bridges or cars and it is responsible for the stability and flexibility of these steel made constructions. Of a large importance is the high quality of the about 2000 different varieties of steel. The manufacturing processes of the steel production have to be controlled optimally. For the different production steps in smelting works and rolling mills special cables for optimum energy supply and data transmission are used. Cable chain cables drive conveyor belts for iron ore, carbon or waste products....

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Applications for the steel industry Introduction / Survey steel production Arc Furnace Steel Refining Facility Continous Casting Slabs / Thin Slabs Recycled Steel Blooms / Billets Blast Furnace Basic Oxygen Furnace Cast Iron Pig Iron Cold Rolling Mill Dynamic Cables Continous Casting » » » » Control and Connection Cables Harnessed cables Mineral insulated thermocouples Festoon Cables Dynamic Cables Compensating and Extension Cables Besilen® (Silicone) Cables Reeling Cables Transport and Crane Systems / Conveyor Belts » » » » Control and Connection Cables Dynamic Cables Festoon Cables Smeltery...

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Besilen® insulated strands FREE Technical data Nominal voltage: Testing voltage: Min. bending radius: Radiation resistance: Temperature range cable fixed laying: flexible application: short time use: Fire performance: Corrosiveness of conflagration gases: Weather resistance: Absence of harmful substances: Construction: Conductor: tinned copper strands, Outstanding features: » halogen-free » flexible at low temperatures » heat resistant » PFAS free flame retardant and self-extinguishing acc. to IEC 60332-1-2 + VDE 0482-332-1-2 IEC 60754-2 + VDE 0482-754-2 - no development of corrosive conflagration...

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Besilen® - Silicone CablesB 107 highly flexible Besilen® insulated HV single core, cULus recognized marking example: SOB BROCKSKES ■ D-VIERSEN ■ B 107 Uo/U 1,8/3 kV 95,0mm2 cUus AWM Style 30122 AWM I A 150°C 3000V FT2 Application: Highly flexible single conductor for current or ground connection in railway technology, for switchboard wiring and the use in energy storage systems, test benches or power wiring. Technical data: Nominal voltage: Voltage cULus: Testing voltage: Current-carrying capacity: Min. bending radius fixed laying: flexible application: Temperature range fixed laying: flexible...

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B 110 C highly flexible Besilen® insulated HV single core, shielded, cULus recognized marking example: SRB BRQCKSKES ■ D-VIERSEN ■ B 110 C Uo/U 1,8/3 kV 95,0mm2 cWus AWM Style 30123 AWM I/II A/B 150°C 3000V FT1 FT2 Application: The connection cable is for example appropriate to connect converters to electric-mobility test benches. Due to the high voltage rating, the cable can be used for various components and power electronics. The extremely flexible cable design enables an easy laying. Construction: Conductor: bare copper strands, extra fine wires acc. to EN 50363-1 + VDE 0207-363-1, orange...

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Besilen - Silicone Cables ® Besilen® insulated strands with Besilen® outer sheath Technical data: tinned copper strands acc. to IEC 60228, VDE 0295, class 5 Nominal voltage: Testing voltage: Colour code: coloured acc. to HD 308 (VDE 0293-308), from 6 cores black cores with consecutive numbers acc. to EN 50334 + VDE 0293-334, from 3 cores a green-yellow earth wire Min. bending radius fixed laying: flexible application: Sheath material: Sheath colour: reddish brown (similar RAL 3016) Outstanding features: » » » » halogen-free flexible at low temperatures Radiation resistance: Temperature range...

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Besilen® insulated strands with Besilen® inner sheath, overall copper screen and Besilen® outer sheath FREE Construction: Conductor: tinned copper strands Colour code: coloured acc. to HD 308 (VDE 0293-308), from 6 cores black cores with consecutive numbers acc. to EN 50334 + VDE 0293-334, from 3 cores a green-yellow earth wire Inner sheath: Besilen® EM9 Screen: tinned copper braiding Technical data: Nominal voltage: Uo/U 300/500 V Testing voltage: core/core 2000 V Radiation resistance: 2 x 107 cJ/kg Temperature range Fire performance: flame retardant and self-extinguishing acc. to Sheath material:...

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Besilen® insulated strands with overall copper screen and Besilen® outer sheath, UL recognized, CSA approved SflB BROCKSKES ■ D-VIERSEN ■ SC 600 C HDTR U AWM Style 4535 150°C 60OV CSA AWM I/II A 150°C 600V FT1 FT2 C Construction: Conductor: tinned copper strands Colour code: coloured acc. to HD 308 (VDE 0293-308), from 6 cores black cores with consecutive numbers acc. to EN 50334 + VDE 0293-334, from 3 cores a green-yellow earth wire Inner sheath: Besilen® EM9 Screen: tinned copper braiding Sheath material: Besilen® better than EM9 acc. to EN 50363-2-1 + VDE 0207-363-2-1 Sheath colour: black...

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All SAB BROECKSKES GMBH & Co. KG catalogs and technical brochures

  1. Dynamic Cables

    30  Pages

  2. Data Cables

    22  Pages

  3. Tray Cables

    19  Pages

  4. Tactical Cables

    12  Pages

  5. Reeling Cables

    16  Pages

  6. Special cables

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.