Dynamic Cables

Dynamic Cables
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Dynamic Cables

Product catalog summary
Overview: The document provides comprehensive details on highly dynamic cables designed for industrial applications that require continuous movement and high mechanical loads. These cables are used in demanding environments such as automation, robotics, and various industrial machinery.
Applications: Dynamic cables are crucial in industries where moving machine parts need reliable power, signal, or data supply. They are used in automation and robotics, machine tools, conveying and storage technology, crane and lifting technology, packaging and food industry, medical technology, automotive industry, and wood and plastics processing.
Specifications: The cables are designed to withstand permanent bending and torsional loads, featuring robust polyurethane (PUR) sheaths. They offer high abrasion resistance, oil and chemical resistance, and exceptional flexibility over millions of bending cycles. Available configurations include data and control cables, with options for screening and twisted pair stranding.
Selection Table: A selection table categorizes cables based on their suitability for different applications, such as robot applications, cable tracks with varying travel distances, and high dynamic environments. It lists characteristics like temperature range, voltage ratings, and resistance to environmental factors like oil, chemicals, sunlight, ozone, and saltwater.
Technical Data: Specific cable types, such as SD 99 and S 99, are detailed with technical data including peak operating voltage, testing voltage, torsion angle, bending radius, temperature range, and resistance properties. The cables are halogen-free, PFAS-free, and offer low capacity and high abrasion resistance.
Construction: The cables are constructed with bare copper strands, PUR sheaths, and are available in various core configurations. They are designed to be flexible at low temperatures and have a small outer diameter, making them suitable for compact installations.
Conclusion: SAB Bröckskes' dynamic cables are engineered for high performance in challenging industrial environments, ensuring reliable and long-lasting power and data supply.
Features: The cables are characterized by their flexibility, resistance to environmental factors, and compliance with international standards. They are low capacity, PWIS uncritical, halogen-free, and PFAS free. They offer high abrasion resistance, good EMC characteristics, and resistance to oil, chemicals, sunlight, ozone, and saltwater. They comply with the RoHS directive of the European Union.
Additional Information: Other dimensions and colors are available upon request. The document includes detailed tables listing various cable configurations, including the number of cores, cross-section, outer diameter, and weight.
Temperature Range: The cables are designed for a temperature range of up to +90°C for fixed laying and -50/+90°C for flexible applications according to DIN VDE and cULus standards.
Material and Construction: The cables are constructed with bare copper strands compliant with IEC 60228 and VDE 0295, class 6. They feature a PUR sheath with a matte surface, available in black (RAL 9005).
Fire and Chemical Resistance: The cables are flame retardant and self-extinguishing as per IEC 60332-1-2 and VDE 0482-332-1-2 standards. They exhibit very good oil resistance (TMPU) and chemical resistance against acids, alkalines, solvents, and hydraulic liquids.
Flexibility and Durability: These cables offer continuous flexibility with a minimum bending radius of 3x the diameter for fixed laying and 7.5x for flexible applications, supporting over 10 million bending cycles.
Environmental Resistance: The cables are resistant to sunlight, ozone, and saltwater, complying with HD 605, DIN EN 50396, and UL 1309 standards, respectively. They are also halogen-free according to IEC 60754-1 and VDE 0482-754-1.
Electrical Specifications: Nominal voltage is Uo/U 300/500 V, with a testing voltage of 2000 V core/core. The cables are cULus recognized with a voltage rating of 600 V.
Customization: Other dimensions and colors are available upon request.
High-Temperature Control Cable: The S 180 C HT cable is designed for extreme ambient temperatures, featuring very good EMC characteristics, extreme temperature resistance, high notch resistance, and very good flexibility. It is constructed with tinned copper strands, FEP insulation, and a Besilen® outer sheath. It is flame retardant, self-extinguishing, and compliant with the RoHS directive.
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Catalog excerpts

Dynamic Cables-1

Highly dynamic cables

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Highly dynamic cablesContent page

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Highly dynamic cables Applications Cables for dynamic applications are indispensable in industry wherever moving machine and system parts need to be reliably supplied with power, signals or data. They are specially designed for permanent bending and torsional loads. These cables usually have a robust polyurethane (PUR) sheath and are primarily used in industrial environments that require high mechanical loads, continuous movement and demanding conditions. In order to remain at the cutting edge of technology, SAB Bröckskes continuously develops and optimises its range of dynamic cables together...

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Highly dynamic cables Applications Typical areas of application for dynamic drag chain and robot cables Automation & Robotics Machine tools Conveying & storage technology Crane & lifting technology Packaging & food industry Medical technology & laboratory automation Automotive & supplier industry Wood & plastics processing Used in industrial robots, handling systems and assembly and production lines. Also suitable for linear axes and multi-axis movements. Reliable supply in CNC milling and turning machines, grinding and drilling machines as well as for moving spindles and slides. Indispensable...

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Highly dynamic cablesSelection table Cable type impairment substances * The temperature range for flexible application is mentioned on the corresponding catalogue page

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Highly dynamic cables Application A: high service life B: medium service life C: short service life from +200 °C +180 °C + 90 °C – 50 °C peak operating voltage max. 350 V nominal voltage Uo/U 300/500 V nominal voltage Uo/U 0,6/1 kV voltage cULus 300 V voltage cULus 600 V voltage cULus 1000 V testing voltage 1500 V testing voltage 2000 V testing voltage 4000 V low capacity flexible at low temperature PWIS uncritical** halogen-free acc. to IEC 60754-1 + VDE 0482-754-1 fire performance: Flame retardant and self-extinguishing acc. to IEC 60332-1-2 + VDE 0482-332-1-2 fire performance acc. to cULus...

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marking example: Technical Data: Peak operating voltage: max. 350 V acc. to VDE 0812 Testing voltage: core/core 1500 V Construction: Conductor: bare copper strands, extra fine wires Insulation: SfiBIX” Colour code: with reference to DIN 47100 Temperature range Oil resistance: very good - TMPU acc. to EN 50363-10-2 + VDE 0207-363-10-2 Chem. resistance: good against acids, alkalines, solvents, Continuous Flexibility: very good Salt water resistance: acc. to UL 1309 Stranding: specially adjusted layering with non-woven tape over each layer Wrapping: non-woven tape Sheath material: PUR, TMPU acc....

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marking example: Testing voltage: core/core 2000 V Colour code black cores with consecutive numbers conductors: green-yellow earth wire from 3 cores Construction: Conductor: bare copper strands Insulation: SfiBIX” Stranding: specially adjusted layering with non-woven tape over each layer Temperature range Wrapping: non-woven tape flexible application: -40/+90 °C Sheath material: PUR, TMPU acc. to Sheath colour: black (RAL 9005) Outstanding features: Oil resistance: very good - TMPU Chem. resistance: good against acids, alkalines, solvents, Continuous Flexibility: very good Salt water resistance:...

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Highly dynamic cablesSD 99 C continuously flexible SRBIX®/PUR data cable with coloured cores and overall copper screen FREE marking example: Construction: Technical Data: Conductor: bare copper strands, extra fine wires Insulation: SfiBIX” Colour code: with reference to DIN 47100 Stranding: specially adjusted layering with non-woven tape over each layer Wrapping: non-woven tape Screen: tinned copper braiding Wrapping: non-woven tape Sheath material: PUR, TMPU acc. to Sheath colour: black (RAL 9005) Outstanding features: » low capacity » PWIS uncritical (PWIS = paint-wetting impairment substances)...

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Highly dynamic cablesS 99 C continuously flexible SRBIX®/PUR control cable with numbered cores and overall copper screen FREE marking example: Construction: Conductor: bare copper strands Insulation: SfiBIX” Colour code black cores with consecutive numbers conductors: green-yellow earth wire from 3 cores Stranding: specially adjusted layering with non-woven tape over each layer Screen: tinned copper braiding Wrapping: non-woven tape Sheath material: PUR, TMPU acc. to EN 50363-10-2 + VDE 0207-363-10-2 with mat surface Sheath colour: black (RAL 9005) Outstanding features: » low capacity » PWIS...

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SD 99 C TP continuously flexible paired SRBIX®/PUR data cable with coloured cores and overall copper screen FREE Construction: Conductor: bare copper strands, extra fine wires Insulation: SfiBIX” Colour code: with reference to DIN 47100 Stranding: cores twisted to pairs, pairs twisted in specially adjusted layering with non-woven tape over each layer Wrapping: non-woven tape Screen: tinned copper braiding Wrapping: non-woven tape Sheath material: PUR, TMPU acc. to EN 50363-10-2 + VDE 0207-363-10-2 with mat surface Sheath colour: black (RAL 9005) Outstanding features: » low capacity » PWIS uncritical...

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marking example:SOB BROCKSKES ■ D-VIERSEN ■ SD 200 25 x 0,14 mm2 CConstruction: Technical Data: Peak operating voltage: max. 350 V acc. to VDE 0812 Testing voltage: core/core 1500 V Radiation resistance: 1 x 107 cJ/kg Temperature range Oil resistance: very good - TMPU Chem. resistance: good against acids, alkalines, solvents, Continuous Flexibility: very good Weather resistance: very good Absence of acc. to RoHS directive of the European Union, harmful substances: see chapter N „Technical data” Conductor: bare copper strands, extra fine wires Colour code: with reference to DIN 47100 Stranding:...

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marking example: marking example: Construction: Conductor: bare copper strands Colour code black cores with consecutive numbers Technical Data: Nominal voltage: Uo/U 300/500 V conductors: green-yellow earth wire from 3 cores Stranding: specially adjusted layering with non-woven tape over each layer Wrapping: non-woven tape Sheath material: PUR, TMPU acc. to EN 50363-10-2 + VDE 0207-363-10-2 with mat surface Sheath colour: grey (RAL 7000) Testing voltage: core/core 2000 V Radiation resistance: 1 x 107 cJ/kg Temperature range Oil resistance: very good - TMPU Outstanding features: » PWIS uncritical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.