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Cables for the Lamp and Lights Industry

Cables for the Lamp and Lights Industry
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Cables for the Lamp and Lights Industry

Product catalog summary
Overview: This document provides comprehensive information on cables used in the lamp and light industry, focusing on flexible cables and Besilen® insulated wires and strands. It includes technical specifications, construction details, and application recommendations for each cable type.
Flexible Cables: The document emphasizes the need for innovative cables due to advancements in automation systems. SAB Bröckskes GmbH & Co. KG specializes in producing customized special cables, even in small batch sizes, to meet specific technical requirements. Temperature ranges for different materials are specified, with thermoplastic elastomers ranging from -50°C to +145°C and Besilen® silicone from -40°C to +220°C.
Company Profile: SAB Bröckskes GmbH & Co. KG is a family-owned business established in 1947, known for customized connection solutions in cable and measurement technology. The company employs approximately 550 people and is committed to quality, innovation, and sustainability, with certifications in quality management, environmental management, and occupational safety.
Product Specifications: The document details various cables, including:
  • TA 835 Y (TR) FEP/PVC Lamp Cable: Used for halogen lamps, featuring a transparent PVC outer sheath and FEP insulation for high-temperature resistance up to +180°C.
  • N2GFA/2GFA Besilen® Insulated Wire: Halogen-free, flexible at low temperatures, and heat resistant, with a nominal voltage of 300/300 V.
  • N2GFAF/2GFAF Besilen® Insulated Strands: Similar features to the N2GFA wire, with additional flexibility due to stranded construction.
  • 05SJ-U and 05SJ-K Besilen® Insulated Wires and Strands: Feature fibre-glass braiding for enhanced heat resistance and flexibility, suitable for temperatures up to +250°C.
  • BiAF/YW Low-Voltage Connection Cable: Designed for halogen lamps, with silicone core insulation and a heat-resistant PVC outer sheath, suitable for temperatures up to +180°C.
Technical Data and Standards: Each cable type includes detailed technical data such as nominal voltage, testing voltage, bending radius, temperature range, and compliance with standards like IEC and VDE. The cables are designed to be flame retardant, self-extinguishing, and free from harmful substances according to RoHS directives.
Conclusion: SAB Bröckskes GmbH & Co. KG offers a wide range of specialized cables for the lamp and light industry, emphasizing customization, quality, and compliance with international standards.
Specifications: The document provides technical specifications and features of various Besilen® insulated cables and strands used primarily in the lamp and light industry. These cables are characterized by their flexibility at low temperatures, heat resistance, and being PFAS-free. They are also halogen-free and comply with several international standards.
Construction:
  • Conductor: Tinned copper strands, compliant with IEC 60228 and VDE 0295, class 5.
  • Insulation: Besilen® EI2 according to EN 50363-1 and VDE 0207-363-1.
  • Sheath Material: Besilen® 2GM1 for some cables, with various color options available.
Applications: These cables are used in switchboards, industrial furnaces, textile machine construction, railway technology, and as connections for battery systems or energy storage.
Outstanding Features: The cables are noted for being halogen-free, flexible at low temperatures, heat resistant, and PFAS-free. They also offer high flexibility and voltage stability.
Additional Information: Other dimensions and colors are available upon request. The document includes detailed tables listing item numbers, dimensions, and weights for various cable types.
Technical Data: The document details two types of insulated strands based on nominal voltage: 1.8/3 kV and 3.6/6 kV. Both types are halogen-free, flexible at low temperatures, heat resistant, and PFAS free. The strands are constructed with tinned copper strands according to IEC 60228 and VDE 0295, class 5, and insulated with Besilen® EI2 according to EN 50363-1 and VDE 0207-363-1.
Additional Information: The document includes a table with item numbers, nominal cross-section, largest single wire diameter, outer diameter, copper figure, and cable weight for different strand sizes. It also provides a color code for single conductors.
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Catalog excerpts

Cables for the Lamp and Lights Industry-1

Cables for the lamp and light industry

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Cables for the Lamp and Lights Industry-3

Due to faster and high-tech automation systems in all areas of production and application technology, the industry demands innovative cables and wires from the cable industry. To ensure that we are always at the cutting edge of technology, we develop and produce customized special cables to meet the exact technical requirements of our customers. We can realize even the smallest batch sizes. Total lengths of 300 m, often even as short as 100 m, are based on individual requirements and are therefore also economically in the interest of our customers. SflBIX* (zero halogen) Besilen® - silicone FEP...

 Open the catalog to page 3
Cables for the Lamp and Lights Industry-4

SAB Bröckskes GmbH & Co. KG Customised connection solutions quality & innovation since 1947 For three generations, B Bröckskes stands for customised connection solutions in cable and measurement technology. Having grown from a one-man business, we now employ approx. 550 people and realise more than 1,500 customised special constructions every year. Our strength lies in the development and production of special solutions that are perfectly tailored to our customers‘ requirements. nership. Our products are use in more than 100 countries and fulfil the highest quality standards, certified in accordance...

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Cables for the Lamp and Lights Industry-5

SAB Bröckskes GmbH & Co. KG Family business in its third generation 1947 - 1989 Peter Bröckskes sen. Visionary with a thirst for action: Peter Bröckskes Senior was a successful company founder with determination, hard work and a pioneering spirit. He started in 1947 as a one-man alarm system company and continuously developed new products. In the course of his entrepreneurial career, he overcame setbacks and repeatedly managed to recognise gaps in the market and develop new products. 1989 - 2017 Peter Bröckskes After studying business administration, Peter Bröckskes joined the company in 1980...

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Cables for the Lamp and Lights Industry-6

FEP/PVC lamp cable CRnHS Application: Our lamp cable Is used in the lamp and light industry for the connection of halogen lamps and lighting or rather downlights. This cable is because of design reasons equipped with a transparent PVC outer sheath. The cores have a FEP insulation which is very temperature resistant and which is made to withstand the extremely high temperature of the halogen lights of up to +180 °C. Technical data: Nominal voltage: Uo/U 300/500 V Testing voltage: core/core 2500 V Stranding: in layers flexible application: 10 x d Construction: Conductor: tinned copper strands,...

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Cables for the Lamp and Lights Industry-7

Besilen® insulated wire acc. to DIN VDE 0250 FREE Technical data Nominal voltage: Testing voltage: Min. bending radius: Radiation resistance: Temperature range fixed laying: flexible application: short-time use: Fire performance: Corrosiveness of conflagration gases: Weather resistance: Absence of harmful substances: Construction: Conductor: solid tinned copper wire Outstanding features: » halogen-free » 0,75 mm2 VDE standardized » flexible at low temperatures » heat resistant » PFAS free flame retardant and self-extinguishing acc. to IEC 60332-1-2 + VDE 0482-332-1-2 IEC 60754-2 + VDE 0482-754-2...

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Cables for the Lamp and Lights Industry-8

Besilen® insulated strands acc. to DIN VDE 0250 FREE Technical data Nominal voltage: Testing voltage: Min. bending radius: Radiation resistance: Temperature range fixed laying: flexible application: short-time use: Fire performance: Corrosiveness of conflagration gases: Weather resistance: Absence of harmful substances: Construction: Conductor: tinned copper strands Outstanding features: » flexible » halogen-free » 0,75 mm2 VDE standardized » flexible at low temperatures » heat resistant » PFAS free flame retardant and self-extinguishing acc. to IEC 60332-1-2 + VDE 0482-332-1-2 IEC 60754-2 +...

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Cables for the Lamp and Lights Industry-9

Besilen® insulated wire with fibre-glass braiding with reference to DIN EN 50525-2-41 Technical data Nominal voltage: Testing voltage: Min. bending radius: Radiation resistance: Temperature range fixed laying: flexible application: short-time use: Fire performance: Corrosiveness of conflagration gases: Absence of harmful substances: Construction: Conductor: solid tinned copper wire Standard colour: nature Braiding: fibre-glass Impregnation: impregnating lacquer » halogen-free » flexible at low temperatures » heat resistant » PFAS free flame retardant and self-extinguishing acc. to IEC 60332-1-2...

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Cables for the Lamp and Lights Industry-10

Besilen® insulated strands with fibre-glass braiding with reference to DIN EN 50525-2-41 Technical data Nominal voltage: Testing voltage: Min. bending radius: Radiation resistance: Temperature range fixed laying: flexible application: short-time use: Fire performance: Corrosiveness of conflagration gases: Absence of harmful substances: Construction: Conductor: tinned copper strands Standard colour: nature Braiding: fibre-glass Impregnation: impregnating lacquer Outstanding features: » flexible » halogen-free » flexible at low temperatures » heat resistant » PFAS free flame retardant and self-extinguishing...

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Cables for the Lamp and Lights Industry-11

BiAF/YW low-voltage connection cable for halogen lamps C/DCE DQ BROCKSKES • D-VIERSEN • BIAF/YW 2x1,5mm2 marking example: SOB BROCKSKES • D-VIERSEN • BIAF/YW 2x1,5mm2 Construction: Conductor: bare copper strands Colour code: blue, red Stranding: 2 cores parallel acc. to EN 50363-4-1 + VDE 0207-363-4-1 Steath colour: black (similar RAL 9005) Shape: flat Outstanding features:» due to silicone core insulation suitable for temperatures up to 180°C at conductors » heat resistant PVC outer sheath for ambient temperatures up to 105°C for short-time use » due to flat construction space-saving » simplified...

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Cables for the Lamp and Lights Industry-12

BiS Besilen® insulating sleeve, non-fibrous Outstanding features: » halogen-free » flexible at low temperatures » heat resistant » PFAS free Technical data Dielectric voltage: Radiation resistance: Temperature range fixed laying: flexible application: short time use: Corrosiveness of conflagration gases: Absence of harmful substances: - no development of corrosive conflagration gases acc. to RoHS directive of the European Union

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.