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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE

Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE
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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE

Product catalog summary
Overview: The document provides a comprehensive guide on Industrial Ethernet and Fieldbus cables, detailing their applications, specifications, and types. It emphasizes the robustness and reliability of these cables in industrial environments, highlighting their resistance to extreme conditions and compliance with various standards.
Applications: Industrial Ethernet is used for networking machines and devices in industrial settings, offering high reliability and real-time communication. It supports various transfer rates, including 100 Mbit/s, 1 Gbit/s, and 10 Gbit/s, catering to different industrial needs. Single Pair Ethernet (SPE) is noted for its efficiency in connecting sensors and actuators, supporting Power over Data Line (PoDL) to reduce installation costs.
Types of Cables: The document lists various types of cables, including CATLine cables for Gigabit Ethernet, USB 2.0 and 3.0 cables for high-frequency data transmission, and Profibus cables for process automation. Each type is designed for specific applications, such as use in rail vehicles, maritime environments, or with robots.
Specifications: The document outlines the electrical and transmission requirements for CATLine cables, adhering to EN 50288-x-x standards. It highlights the importance of resistance imbalance and characteristic impedance in ensuring optimal performance.
Key Features: Industrial Ethernet cables are distinguished by their robustness against mechanical stress, resistance to extreme temperatures, and enhanced electromagnetic interference shielding. They are often halogen-free or flame retardant to meet safety standards.
Conclusion: The document underscores the importance of selecting the right cable type for specific industrial applications, ensuring reliability, safety, and compliance with industry standards.
Specifications:
The document provides detailed specifications for various categories of Ethernet cables, including Cat.6, Cat.6A, Cat.7, and Cat.7A. Key parameters include attenuation, crosstalk (Next), and return loss (RL) measured in dB across different frequencies (MHz). For example, Cat.6 cables have attenuation values ranging from 3.1 dB/100m at 1 MHz to 49.5 dB/100m at 250 MHz.
Standards and Approvals:
The cables comply with several standards such as EN 50288-5-2 for Cat.6 and EN 50288-10-2 for Cat.6A. They are also UL recognized and CSA approved, ensuring adherence to safety and performance standards.
Fire Performance:
The cables are flame retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2. They also meet various other fire safety standards, ensuring no flame propagation and low smoke density.
Environmental and Chemical Resistance:
The cables are halogen-free, oil-resistant, and weather-resistant, making them suitable for harsh industrial environments. They comply with the RoHS directive, ensuring the absence of harmful substances.
Applications:
The cables are suitable for EtherCAT and EtherNET/IP applications, with specific models designed for high-temperature environments and flexible applications, such as cable tracks and robotic arms.
Technical Data:
Technical data includes peak operating voltage, testing voltage, and characteristic impedance. For instance, the Cat.6A cables have a peak operating voltage of 90V and a characteristic impedance of 100Ω ± 10Ω.
Customization:
The document mentions the availability of customized plug-and-play solutions, including cable manufacturing and assembly, tailored to specific customer requirements.
Overview: The document provides detailed specifications and technical data for various types of industrial Ethernet cables, including CATLine CAT 7A, CAT 6A, CAT 5e, and CATLine XL. These cables are designed for high-performance applications, offering features such as high temperature resistance, flame retardancy, oil and chemical resistance, and compliance with various international standards.
Specifications:
  • Materials: Cables are constructed with bare copper strands, fine wires, and insulated with special polymers like FEP, PFA, and PUR.
  • Dimensions: Various configurations are available, including 4 x 2 x 26 AWG and 4 x 2 x 24 AWG, with outer diameters and weights specified for each type.
  • Sheath Color: Typically green, similar to RAL 6018.
Technical Data:
  • Voltage: Peak operating voltage is max. 90 V, with UL/CSA voltage up to 300 V.
  • Testing Voltage: Core/core and core/screen testing voltages are specified, with values up to 2000 V.
  • Temperature Range: Cables can operate in temperatures ranging from -90°C to +250°C, depending on the material and application.
  • Bending Radius: Minimum bending radius varies for fixed and flexible applications, typically 5 x d to 15 x d.
  • Impedance: Characteristic impedance is 100Ω ± 10Ω, meeting high-frequency transmission requirements.
Performance and Compliance:
  • Fire Performance: Cables are flame retardant and self-extinguishing, complying with IEC 60332-1-2 and VDE standards.
  • Oil and Chemical Resistance: Very good resistance to oils, acids, halogens, and other chemicals.
  • Halogen-Free: Complies with IEC 60754-1 and VDE standards, ensuring low toxicity and smoke density.
  • Applications: Suitable for EtherCAT, EtherNET/IP, and PoE applications, with specific types designed for cable tracks, robots, and potentially explosive areas.
Customization: The document notes that other dimensions and colors are available upon request, and customized plug-and-play solutions are offered from cable manufacturing to assembly.
Overview: The document provides detailed specifications and technical data for various types of industrial Ethernet cables suitable for EtherCAT and EtherNET/IP applications. These cables are designed for use in railway technology, maritime environments, and industrial settings, offering flexibility, halogen-free construction, and compliance with various international standards.
Specifications:
  • Types of Cables: CATLine CAT 5e, CAT 6A, CAT 7A, and Profinet cables, available in different configurations such as R flex and BL for different applications.
  • Conductor Material: Bare or tinned copper strands, fine wires.
  • Insulation: Special polymers and PE, L/MD according to EN standards.
  • Sheath Material: Special S or PUR, with color options like green and black.
  • Characteristic Impedance: 100Ω ± 5Ω or 10Ω, depending on the cable type.
Technical Data:
  • Operating Voltage: Maximum 90 V for CATLine cables and 350 V for Profinet cables.
  • Testing Voltage: Up to 2000 V for core/core and core/screen.
  • Temperature Range: Varies by application, with ranges from -50/+90°C to -40/+70°C.
  • Bending Radius: Specified for fixed, flexible, and continuously flexible applications.
  • Fire Performance: Flame retardant and self-extinguishing, compliant with IEC and VDE standards.
  • Halogen-Free: Compliant with IEC 60754-1 and VDE standards, ensuring low toxicity and smoke density.
Applications:
  • Suitable for flexible and protected installations in industrial environments, including door control and outdoor applications at the bogie.
  • Appropriate for light and medium mechanical stress.
Compliance and Standards:
  • RoHS Directive of the European Union for absence of harmful substances.
  • EN 45545-2 for fire protection requirements, suitable for hazard levels HL1-3.
  • Various IEC, VDE, and UL standards for electrical and fire safety.
Customization: The document highlights the availability of customized plug-and-play solutions from cable manufacturing to assembly, with options for different dimensions and colors upon request.
Overview: This document provides detailed specifications and technical data for various types of industrial Ethernet cables, including Profinet, Single Pair Ethernet (SPE), and USB 3.0 cables. These cables are designed for different applications such as robotics, cable tracks, and high-temperature environments.
1. DR PN 689 P Highflex Cable:
  • Construction: Tinned copper strands, fine wires, with PUR sheath.
  • Technical Data: Peak operating voltage of 350 V, testing voltage of 1500 V (core/core) and 1200 V (core/screen), and a temperature range of -40/+90 °C for fixed laying.
  • Applications: Suitable for EtherCAT and EtherNET/IP applications.
2. RT PN 668 Profinet Cable:
  • Construction: Tinned copper strands with a PUR sheath, suitable for robots.
  • Technical Data: Peak operating voltage of 350 V, testing voltage of 2000 V, and a temperature range of -40/+70 °C.
  • Applications: Suitable for EtherCAT and EtherNET/IP applications.
3. CATLine SPE C-Track and Robot Cables:
  • Construction: Bare copper strands with a PUR sheath, suitable for cable tracks and robots.
  • Technical Data: Peak operating voltage of 90 V, testing voltage of 2000 V, and a temperature range of -40/+70 °C.
  • Features: UL recognized, flame retardant, and suitable for Power over Dataline (PoDL).
4. CATLine SPE HT Cable:
  • Construction: Bare copper strands with a Besilen® sheath, high temperature resistant.
  • Technical Data: Peak operating voltage of 90 V, testing voltage of 2000 V, and a temperature range of -40/+180 °C.
  • Features: Flame retardant and self-extinguishing.
5. CATLine SPE Rugged Cable:
  • Construction: Bare copper strands with a PUR 420 sheath, suitable for robust indoor and outdoor use.
  • Technical Data: Peak operating voltage of 90 V, testing voltage of 750 V, and a temperature range of -50/+90 °C.
  • Features: Weather resistant and easy to install.
6. USB 3.0 Cables:
  • Construction: Silver plated and tinned copper strands with a PUR sheath, suitable for cable tracks and robots.
  • Technical Data: Peak operating voltage of 350 V, testing voltage of 2000 V, and a temperature range of -50/+90 °C.
  • Features: Flame retardant, oil resistant, and biocompatible sheath material for medical applications.
General Features:
  • All cables are halogen-free, oil resistant, and comply with RoHS directives.
  • Characteristic impedance of 100Ω ± 10Ω, fulfilling high-frequency transmission requirements.
  • Customized solutions available for specific applications.
Overview: This document provides technical specifications and data for various types of cables, including CAN-Bus, DeviceNet™, and Interbus-S cables. It covers aspects such as temperature ranges, oil resistance, characteristic impedance, and compliance with standards like RoHS and UL recognition.
Specifications:
  • Temperature Range: Fixed laying ranges from -40/+70 °C to -30/+90 °C, while flexible applications range from -40/+70 °C to -20/+90 °C.
  • Oil Resistance: Very good according to internal standards and EN 50363-10-2 + VDE 0207-363-10-2.
  • Characteristic Impedance: Typically 120 Ω with variations depending on the frequency and cable type.
  • Peak Operating Voltage: Maximum 350 V, with testing voltages up to 2000 V for core/core and core/screen.
  • Halogen-Free: Compliant with IEC 60754-1 + VDE 0482-754-1.
  • Fire Performance: No flame propagation according to IEC 60332-3-24 and IEC 60332-1-2.
Construction Details:
  • Conductor: Bare copper strands, often tinned, with references to VDE standards.
  • Insulation: Materials include PE, PVC, and TPE, with color coding according to DIN 47100.
  • Screening: Tinned copper braiding is commonly used.
  • Sheath Material: Options include PVC, PUR, and halogen-free materials, with colors like redlilac (RAL 4001) and black (RAL 9005).
Applications and Recommendations:
  • Flexibility: Good to very good, with specific recommendations for cable tracks.
  • Weather Resistance: Ranges from medium to very good.
  • Absence of Harmful Substances: Compliant with the RoHS directive of the European Union.
  • Other Features: Options for different dimensions and colors are available upon request.
Product Variants: The document lists various product numbers, dimensions, and weights for different cable types, including CB 624, CB 627, CB 628, DN 650, DN 657, DN 658, and IBS 616/618.
Specifications:
1. Temperature Range: -40/+70 °C for both fixed and flexible applications, with UL rating up to +80 °C.
2. Halogen-Free: Compliant with IEC 60754-1 and VDE 0482-754-1.
3. Fire Performance: Flame retardant and self-extinguishing according to IEC 60332-1-2 and VDE 0482-332-1-2.
4. Oil Resistance: Very good, compliant with EN 50363-10-2 and VDE 0207-363-10-2.
5. Characteristic Impedance: 120 Ω ± 20% at 0.064 MHz and 100 Ω ± 15 Ω at > 1 MHz.
6. Flexibility: Very good, recommended for cable tracks.
7. Weather Resistance: Very good.
8. Bending Characteristics: Minimum 1,000,000 single bendings according to VDE 0472-603 test method H.
9. Direct Burial: Not suitable.
10. UL Style: 20235.
11. Absence of Harmful Substances: Compliant with RoHS directive of the European Union.
Product Details:
1. Interbus-S Installation Remote Bus Cable: 3 x 2 x 0.25 mm² + 3 x 1.0 mm² for sensor/actuator level of industrial communication.
2. SafetyBUS p Cables: SBP 680 for fixed installation and SBP 684 Move for flexible applications.
3. Construction: Bare copper strands, insulation according to EN 50290-2-23 and VDE 0819-103, tinned copper braiding screen, PUR sheath in signal yellow (RAL 1003).
4. Technical Data: Peak operating voltage max. 350 V, testing voltage core/core 1500 V, core/screen 1200 V, temperature range -40/+80 °C, characteristic impedance at 1 MHz: 100 - 120 Ω.
Harnessed Cables:
1. CATLine CAT 6A S - IE Connection Cable: Suitable for cable tracks with moulded M12 connector X-coded at both ends, temperature range -40 °C to +70 °C, voltage 48 V, protection class IP67.
2. PN 667 - PN Connection Cable: Profinet cable suitable for cable tracks type C with moulded M12 connector D-coded at both ends, temperature range -40 °C to +70 °C, voltage 250 V, protection class IP67.
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Catalog excerpts

Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-1

Industrial Ethernet & Fieldbus Cables

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-3

Industrial Ethernet & Fieldbus CablesContent Industrial Ethernet cables CAT 5

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-4

DeviceNet™ cables

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-5

Industrial Ethernet & Fieldbus Cables Applications Applications of Industrial Ethernet cables Industrial Ethernet is the use of Ethernet technology in industrial environments for the networking of machines, control units and other devices. It offers high reliability, speed and real-time communication that is decisive for automation processes. Compared to standard data network it is robust in order to withstand extreme environmental conditions as for example dust, humidity, vibration and temperature fluctuations. Industrial protocols as Profinet enlarge the Ethernet technology in order to guarantee...

 Open the catalog to page 5
Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-6

Industrial Ethernet & Fieldbus Cables Applications Applications of Profinet cables Profinet is mainly used in industrial automation where a reliable, quick and often real time communication between machines, control units (SPS), sensor and actuator is necessary. As industrial Ethernet protocol Profinet uses in general 2 pairs of cores and reaches 100 Mbit/s (Fast Ethernet). For the industrial application optimised Profinet cables offer a better screening, a higher resistance against oils and chemicals as well as a higher mechanical resistance compared with standard Ethernet cables. Applicationen...

 Open the catalog to page 6
Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-7

Industrial Ethernet & Fieldbus Cables Applications Anwendungen CAN-Bus Leitungen Cables for a Controller Area Network have been standardised for different application fields. The largest spreading has got the high speed type acc. to ISO 11898-2. The bus is optimised for a band efficient digital information exchange on the controller level Applications of DeviceNet™ cables Based on CAN structures DeviceNet was developed for the industrial process automation on the North American conti- nent. This system is divided into Trunk and Drop cable. Applications of Interbus-S cables · remote bus cables...

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-8

Industrial Ethernet & Fieldbus CablesDirect current, low-frequency and high-frequency measurements for CATLine cables Our CATLine product range meets the electrical and transmission requirements in the high-frequency range in accordance with or based on the EN 50288-x-x (Cat.5-Cat7A) series of standards. Below are some extracts for assessing performance. In addition, our particular expertise lies in the development of special cables that exceed standard requirements - whether in the field of miniaturisation with limited application lengths or for extreme transmission lengths of more than 100...

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-9

Direct current, low-frequency and high-frequency measurements for CATLine cables EN 50288-10-2 (Cat.6A)

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-10

Industrial Ethernet & Fieldbus Cables CATLine CAT 5e DR CATLine CAT 6A DR CATLine CAT 7A DR CATLine CAT 5e R CATLine CAT 6A R CATLine CAT 7A R CATLine CAT 5e R flex CATLine CAT 6A R flex CATLine CAT 7A R flex CATLine CAT 5e BL CATLine CAT 6A BL CATLine CAT 7A BL Screened Basic construction Inner sheath Cable type Selection table Temperature range fixed laying* + 250 °C + 180 °C + 90 °C + 80 °C + 75 °C + 70 °C – 30 °C – 40 °C – 50 °C – 60 °C – 90 °C Peak operating voltage max. 30 V Peak operating voltage max. 50 V Peak operating voltage max. 90 V Peak operating voltage max. 350 V Voltage UL 30...

 Open the catalog to page 10
Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-11

Industrial Ethernet & Fieldbus Cables CATLine SPE C-Track Hybrid Screened Basic construction Inner sheath Cable type Selection table Temperature range fixed laying* + 250 °C + 180 °C + 90 °C + 80 °C + 75 °C + 70 °C – 30 °C – 40 °C – 50 °C – 60 °C – 90 °C Peak operating voltage max. 30 V Peak operating voltage max. 50 V Peak operating voltage max. 90 V Peak operating voltage max. 350 V Voltage UL resp. CSA 600 V Testing voltage 600 V Testing voltage 750 V Testing voltage 1000 V Testing voltage 1500 V Testing voltage 2000 V Testing voltage 3000 V Halogen-free acc. to IEC 60754-1 + VDE 0482-754-1...

 Open the catalog to page 11
Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-12

Industrial Ethernet & Fieldbus Cables Screened Basic construction Inner sheath Cable type Selection table Temperature range fixed laying* + 250 °C + 180 °C + 90 °C + 80 °C + 75 °C + 70 °C – 30 °C – 40 °C – 50 °C – 60 °C – 90 °C Peak operating voltage max. 30 V Peak operating voltage max. 50 V Peak operating voltage max. 90 V Peak operating voltage max. 350 V Voltage UL resp. CSA 300 V Voltage UL resp. CSA 600 V Testing voltage 1000 V Testing voltage 1500 V Testing voltage 2000 V Testing voltage 3000 V Fire performance Halogen-free for rail types Flame retardant and self-extinguishing acc. to...

 Open the catalog to page 12
Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-13

Industrial Ethernet & Fieldbus Cables Screened Basic construction Inner sheath Cable type Selection table Temperature range fixed laying* + 250 °C + 180 °C + 90 °C + 80 °C + 75 °C + 70 °C – 30 °C – 40 °C – 50 °C – 60 °C – 90 °C Peak operating voltage max. 30 V Peak operating voltage max. 50 V Peak operating voltage max. 90 V Peak operating voltage max. 350 V Voltage UL 30 V Voltage UL resp. CSA 600 V Testing voltage 600 V Testing voltage 750 V Testing voltage 1000 V Testing voltage 2000 V Testing voltage 3000 V Halogen-free for rail types Fire performance Flame retardant and self-extinguishing...

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Bus Cables - CAN-BUS, PROFIBUS, Profinet, IE-14

Industrial Ethernet cables CAT 6 Gigabit Ethernet cable, suitable for cable tracks CATLine CAT 6 S / CAT 6A S with UL recognition, CSA approval CAT 6 Gigabit Ethernet cable, suitable for cable tracks and robots CATLine CAT 6 RT / CAT 6A RT with UL recognition, CSA approval C 80°C 300V CSA AWM I/II A/B 80°C 300V FT2 C marking example: S BRÖCKSKES · D-VIERSEN · Cat.6 S 4x2x26AWG 1677-4630 U AWM Style 20549 80°C 300V CSA AWM I/II A/B 80°C 300V FT2 C CATLine CAT 6 S suitable for cable tracks CATLine CAT 6A S suitable for cable tracks CATLine CATLine CAT 6 RT CAT 6A RT suitable for cable tracks/ suitable...

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